MITSUBISHI ELECTRIC Low Voltage Switchgear Air Circuit Breakers A B 88 144 SUPER AE AE 1000 - AE 6300 340 410 350 132 G 268 38 72 228 C* D* E F A 31 40 K 80 5 4 x O 14 175* 290 288 B 51 268 35 4 x O 14 430 340 132 370 J E 228 38 C* D* E F H 23 40 220* 61 25 J 15 F 48 452 G Technical Catalogue Return SUPER AE Air Circuit Breakers SUPER AE The air circuit breaker program from MITSUBISHI ELECTRIC: Complete breaker program Frame size from 1000 A to 6300 A Wide performance range Standard version "SS" from 65 to 130 kA High performance version "SH" with 130 kA Two construction versions Fixed and drawout Compact design Space savings High interrupting capacity Growing power demands Optimum overload tripping system Safer and more selectivity Communications support For tomorrows energy management DIN ISO 9001 / EN 29001 Zertifikat: 09 100 4371 About this product catalogue Texts, figures and diagrams shown in this product catalogue are intended exclusively for explanation and assistance in planning and ordering the electronic air circuit breakers of the SUPER AE series and the associated accessories. Only the manuals supplied with the breakers are relevant for installation, commissioning and handling of the air circuit breakers and the accessories. The information given in this documentation must be read before installation and commissioning of the modules. Should questions arise with regard to the planning of modules described in this product catalogue, do not hesitate to contact MITSUBISHI ELECTRIC EUROPE in Ratingen (Germany) or one of its distributors (see cover page). No parts of this product catalogue may be duplicated, stored in an information system or transmitted without prior express written permission from MITSUBISHI ELECTRIC EUROPE. (c) MITSUBISHI ELECTRIC EUROPE 12/1996 2 MITSUBISHI ELECTRIC Contents BASE UNITS Program overview - main unit features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ACCESSORIES Overview of the main accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Standard equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Internal optional accessories for all breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Optional accessories for drawout breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 External optional accessories for all breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 ELECTRONIC TRIP RELAY Program overview - trip relay features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Special functions - accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Operating characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 SPECIFICATIONS Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Dimensions - breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Dimensions - accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Specifications for marinal approvals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Order sheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 3 BASE UNITS SUPER AE Program Overview - Specifications Overview on all breakers in the SUPER AE range Series SUPER AE Breaker type Rated current (A) at 40 C a Standard series "SS" AE 1000 - SS AE 1250 - SS AE 1600 - SS AE 2000 - SS AE 2500 - SS 1000 1250 1600 2000 2500 3200 1000 1000 1000 1000 1000 1000 IN max Rated insulation voltage (V) 50/60 Hz Ui Rated operating voltage (V) 50/60 Hz Ue Number of poles 690 3 690 4 3 690 4 3 690 4 Ir 315-378-441- 504-567-630 General protection (current rating adjustable) Rated current for neutral pole N Rated service short-circuit breaking capacity Ics (kA, eff, sym.) Breaking duty: O-t-CO-t-CO ICU = ICS Rated short-circuit making capacity Icm (kA, peak value) 1250-1500-1750- 2000-2250-2500 1600-1920-2240- 2560-2880-3200 625-750-875- 1000-1125-1250 800In1600 1000In2000 625In1000 1250In2500 1600In3200 1600 2000 2500 3200 With instantaneous trip 50 50 50 50 50 AC600V 50 50 50 65 65 65 AC500V 65 65 65 85 85 85 Without instantaneous trip (with MCR) AC690V 42 42 42 50 50 50 AC600V 50 50 50 65 65 65 AC500V 65 65 65 65 65 65 AC690V 25 25 25 45 45 45 AC690V 105 105 105 105 105 105 AC600V 105 105 105 143 143 143 AC500V 143 143 143 187 187 187 Without instantaneous trip (with MCR) AC690V 88.2 88.2 88.2 105 105 105 AC600V 105 105 105 143 143 143 AC500V 143 143 143 143 143 143 Without inst. trip AC690V 52.5 52.5 52.5 94.5 94.5 94.5 1 sec 65 65 65 65 65 65 2 sec 40 40 60 65 65 65 3 sec 30 30 50 65 65 65 0.04 0.04 0.04 0.04 0.04 0.04 (sec) With rated current Without rated current Dimensions (mm) 800-960-1120- 1280-1440-1600 1250 Fixed type Charging type 0.08 0.08 0.08 0.08 0.08 0.08 3000 3000 2000 1500 1500 1000 10000 10000 10000 10000 10000 10000 a 340 425 340 425 340 425 475 605 475 605 475 605 b 410 410 410 410 410 410 410 410 410 410 410 410 290 c 290 290 290 290 290 290 290 290 290 290 290 d 40 40 40 40 40 40 40 40 40 40 40 40 a 300 385 300 385 300 385 435 565 435 565 435 565 b 430 430 430 430 430 430 430 430 430 430 430 430 c 368 368 368 368 368 368 368 368 368 368 368 368 d 61 61 61 61 61 61 61 61 61 61 61 61 Manual charging 41 51 41 51 42 52 60 72 61 73 63 75 Motor charging 44 54 44 54 45 55 63 75 64 76 66 78 Manual charging 64 78 64 78 65 79 92 113 93 114 95 116 Drawout type Cradle only 800-960-1120- 1280-1440-1600 625In1250 (sec) Drawout type (with cradle) Motor charging 67 81 67 81 68 82 95 116 96 117 98 119 26 30 26 30 26 30 35 43 35 43 36 44 For further temperatures refer to technical information on page 44. The figures for "without instantaneous tripping" are the values when the bare main body and the external relay are combined. The number of operating cycles with rated current also include the number of operating cycles without rated current. All specifications without peripheral accessories (e.g. UVT control unit). Further current ratings on request. More details on request. 4 4 50 Closing time Fixed type 3 1000 Maximum total breaking time Weight (kg) 690 4 500In1000 315In630 (A) Rated short time current (kA eff.) I cw Number of operating cycles (ON/OFF) 3 AC690V IEC 947-2, EN 60947-2, Without inst. trip VDE 0660, With BS4752 instantaneous trip 625-750-875- 1000-1125-1250 157-189-220- 252-284-315 Generator protection (current rating fixed) 690 4 1000-1200-1400- 1600-1800-2000 500-600-700- 800-900-1000 Adjustment range Rated current (A) 3 AE 3200 - SS MITSUBISHI ELECTRIC Standard series "SS" High performance series "SH" AE 4000 - SS AE 5000 - SS AE 6300 - SS AE 1000 - SH AE 1250 - SH AE 1600 - SH AE 2000 - SH AE 2500 - SH AE 3200 - SH 4000 5000 6300 1000 1250 1600 2000 2500 3200 1000 1000 1000 1000 1000 1000 1000 1000 1000 690 690 690 690 690 690 690 690 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 690 4 3 4 500-600-700- 800-900-1000 2000-2400-2800- 3200-3600-4000 2500-3000-3500- 4000-4500-5000 3150-3780-4410- 5040-5670-6300 315-378-441- 504-567-630 625-750-875- 1000-1125-1250 800-960-1120- 1280-1440-1600 1000-1200-1400- 1600-1800-2000 1250-1500-1750- 2000-2250-2500 1600-1920-2240- 2560-2880-3200 -- 2000In4000 2500In5000 3150In6300 500In1000 315In630 625In1250 800In1600 1000In2000 1250In2500 1600In3200 3200 3200 3200 1000 1250 1600 2000 2500 3200 50 50 50 65 65 65 65 65 65 85 85 85 85 85 85 85 85 85 130 130 130 130 130 130 130 130 130 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 65 65 65 -- -- -- -- -- -- 105 105 105 143 143 143 143 143 143 187 187 187 187 187 187 187 187 187 286 286 286 286 286 286 286 286 286 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 143 143 143 -- -- -- -- -- -- 85 85 85 -- -- -- -- -- -- 85 85 85 -- -- -- -- -- -- 70 70 70 -- -- -- -- -- -- 0.05 0.05 0.05 0.04 0.04 0.04 0.04 0.04 0.04 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 500 500 500 3000 3000 2000 1500 1500 1000 2000 2000 2000 10000 10000 10000 10000 10000 10000 -- -- -- -- -- -- 475 605 475 605 475 605 475 605 475 605 475 605 -- -- -- -- -- -- 410 410 410 410 410 410 410 410 410 410 410 410 -- -- -- -- -- -- 290 290 290 290 290 290 290 290 290 290 290 290 -- -- -- -- -- -- 70 70 70 70 70 70 70 70 70 70 70 70 875 1005 875 1005 875 1005 485 615 485 615 485 615 485 615 485 615 485 615 480 480 480 480 480 480 430 430 430 430 430 430 430 430 430 430 430 430 368 368 368 368 368 368 398 398 398 398 398 398 398 398 398 398 398 398 123 123 123 123 123 123 61 61 61 61 61 61 61 61 61 61 61 61 -- -- -- -- -- -- 66 79 66 79 66 79 66 79 66 79 68 81 -- -- -- -- -- -- 69 82 69 82 69 82 69 82 69 82 71 84 240 263 240 263 240 263 105 127 105 127 105 127 105 127 105 127 107 129 244 267 244 267 244 267 108 130 108 130 108 130 108 130 108 130 110 132 125 140 125 140 125 140 42 50 42 50 42 50 42 50 42 50 43 51 Declaration of conformity: Standards IEC947-2, EN60947-2, VDE0660, BS4752 Certificates ASTA, LOVAG, SEV (types on request) Marine approvals LRS, GL, BV, ABS (other approvals on request) 5 BASE UNITS SUPER AE Program Overview - Ordering Information Standard series AE-SS - Fixed type Base unit equipment Breaker 3-pole type Art. no. 4-pole type Art. no. Shipping contents: Base unit Charging handle (for manual operation) Electronic trip relay ST-1 4 auxiliary contacts (2 NO, 2 NC contacts) AE 1000 - SS AE1000-SS 3P FIX 25885 AE1000-SS 4P FIX 25886 AE 1250 - SS AE1250-SS 3P FIX 25887 AE1250-SS 4P FIX 25888 AE 1600 - SS AE1600-SS 3P FIX 25889 AE1600-SS 4P FIX 25890 AE 2000 - SS AE2000-SS 3P FIX 25891 AE2000-SS 4P FIX 25892 AE 2500 - SS AE2500-SS 3P FIX 25893 AE2500-SS 4P FIX 25894 AE 3200 - SS AE3200-SS 3P FIX 25895 AE3200-SS 4P FIX 25896 Further elements that must be ordered: Different trip relay if you do not want ST-1 Accessories as required Standard series AE-SS - Drawout type Base unit equipment Breaker 3-pole type Art. no. 4-pole type Art. no. Shipping contents: Base unit Drawout mechanism Cradle Charging handle (for manual operation) Electronic trip relay ST-1 (for AE1000-AE4000) or ST-1A (for AE5000-AE6300) 4 auxiliary contacts (2 NO, 2 NC contacts) AE 4000-6300 with safety shutter (SST) AE 1000 - SS AE1000-SS 3P D/O 25824 AE1000-SS 4P D/O 43740 AE 1250 - SS AE1250-SS 3P D/O 43743 AE1250-SS 4P D/O 43739 AE 1600 - SS AE1600-SS 3P D/O 25825 AE1600-SS 4P D/O 25826 AE 2000 - SS AE2000-SS 3P D/O 43742 AE2000-SS 4P D/O 43738 AE 2500 - SS AE2500-SS 3P D/O 43741 AE2500-SS 4P D/O 35258 AE 3200 - SS AE3200-SS 3P D/O 25827 AE3200-SS 4P D/O 25828 Further elements that must be ordered: AE 4000 - SS AE4000-SS 3P D/O 56977 AE4000-SS 4P D/O 56978 Different trip relay if you do not want ST-1/ST-1A AE 5000 - SS AE5000-SS 3P D/O 56976 AE5000-SS 4P D/O 56975 AE 6300 - SS AE6300-SS 3P D/O 56974 AE6300-SS 4P D/O 56973 Breaker 3-pole type Art. no. 4-pole type Art. no. AE 1000 - SH AE1000-SH 3P FIX 43713 AE1000-SH 4P FIX 43707 AE 1250 - SH AE1250-SH 3P FIX 43712 AE1250-SH 4P FIX 43706 AE 1600 - SH AE1600-SH 3P FIX 43711 AE1600-SH 4P FIX 43705 AE 2000 - SH AE2000-SH 3P FIX 43710 AE2000-SH 4P FIX 43704 AE 2500 - SH AE2500-SH 3P FIX 43709 AE2500-SH 4P FIX 43703 AE 3200 - SH AE3200-SH 3P FIX 43708 AE3200-SH 4P FIX 43702 Breaker 3-pole type Art. no. 4-pole type Art. no. Shipping contents: Base unit Drawout mechanism Cradle Charging handle (for manual operation) Electronic trip relay ST-1 4 auxiliary contacts (2 NO, 2 NC contacts) AE 1000 - SH AE1000-SH 3P D/O 43701 AE1000-SH 4P D/O 43695 AE 1250 - SH AE1250-SH 3P D/O 43700 AE1250-SH 4P D/O 43694 AE 1600 - SH AE1600-SH 3P D/O 43699 AE1600-SH 4P D/O 43693 AE 2000 - SH AE2000-SH 3P D/O 43698 AE2000-SH 4P D/O 43692 AE 2500 - SH AE2500-SH 3P D/O 43697 AE2500-SH 4P D/O 43691 Further elements that must be ordered: Different trip relay if you do not want ST-1 Accessories as required AE 3200 - SH AE3200-SH 3P D/O 43696 AE3200-SH 4P D/O 43690 Accessories as required High performance series AE-SH - Fixed type Base unit equipment Shipping contents: Base unit Charging handle (for manual operation) Electronic trip relay ST-1 4 auxiliary contacts (2 NO, 2 NC contacts) Further elements that must be ordered:: Different trip relay if you do not want ST-1 Accessories as required High performance series AE-SH - Drawout type Base unit equipment 6 For specification and order information about electronic trip relays refer to page 20 ff. Further breaker types with other rated current on request. For breaker accessories refer to page 8 ff. MITSUBISHI ELECTRIC Switch-disconnector* AE-DSN - Fixed type Base unit equipment Breaker 3-pole type Art. no. 4-pole type Art. no. Shipping contents: Base unit Charging handle (for manual operation) 4 Auxiliary contacts (2 NO, 2 NC contacts) AE 1000 - DSN AE1000-SS 3P DSN FIX 43737 AE1000-SS 4P DSN FIX 43731 AE 1250 - DSN AE1250-SS 3P DSN FIX 43736 AE1250-SS 4P DSN FIX 43730 AE 1600 - DSN AE1600-SS 3P DSN FIX 43735 AE1600-SS 4P DSN FIX 43729 Further elements that must be ordered: Electronic trip relay type B if you do not want without trip relay Accessories as required AE 2000 - DSN AE2000-SS 3P DSN FIX 43734 AE2000-SS 4P DSN FIX 43728 AE 2500 - DSN AE2500-SS 3P DSN FIX 43733 AE2500-SS 4P DSN FIX 43727 AE 3200 - DSN AE3200-SS 3P DSN FIX 43732 AE3200-SS 4P DSN FIX 38177 Breaker 3-pole type Art. no. 4-pole type Art. no. Shipping contents: Base unit Drawout mechanism Cradle Charging handle (for manual operation) 4 auxiliary contacts (2 NO, 2 NC contacts) AE 4000-6300 with safety shutter (SST) AE 1000 - DSN AE1000-SS 3P DSN D/O 43725 AE1000-SS DSN 4P D/O 43719 AE 1250 - DSN AE1250-SS 3P DSN D/O 43724 AE1250-SS DSN 4P D/O 43718 AE 1600 - DSN AE1600-SS 3P DSN D/O 43723 AE1600-SS DSN 4P D/O 43717 AE 2000 - DSN AE2000-SS 3P DSN D/O 43722 AE2000-SS DSN 4P D/O 43716 AE 2500 - DSN AE2500-SS 3P DSN D/O 43721 AE2500-SS DSN 4P D/O 43715 Further elements that must be ordered: Electronic trip relay type B if you do not want without trip relay Accessories as required AE 3200 - DSN AE3200-SS 3P DSN D/O 43720 AE3200-SS DSN 4P D/O 43714 AE 4000 - DSN AE4000-SS 3P DSN D/O on request AE4000-SS DSN 4P D/O on request AE 5000 - DSN AE5000-SS 3P DSN D/O on request AE5000-SS DSN 4P D/O on request AE 6300 - DSN AE6300-SS 3P DSN D/O on request AE6300-SS DSN 4P D/O on request * Air circuit breaker without overcurrent short-circuit release Switch-disconnector* AE-DSN - Drawout type Base unit equipment * Air circuit breaker without overcurrent short-circuit release Connection arrangements The following connecting methods are available for the AE type air circuit breaker. Connection Mounting method Horizontal connection Vertical connection Front connection Vertical terminal adapter Front terminal adapter Standard Optional Optional Accessory Optional ------ ------ (FIX-VTA) (FIX-FTA) Fixed type (Standard) Drawout type Remark (Standard) (DR-VT) (DR-FT) (DR-VTA) (DR-FTA) Standard equipment (shipping version) Special equipment (on request) Special equipment (on request) Available as accessory (refer to page 15) Optional accessory (on request) 7 ACCESSORIES Internal Accessories for all Breakers Overview and mounting positions of the main accessories 8 Auxiliary switch AX Page 12 Under voltage trip device UVT Page 11 Shunt trip device SHT Page 12 Closing coil CC Page 11 Mis insertion preventer MIP Page 14 Safety shutters SST Page 14 Cell switch CL Page 14 UVT controller UVT Page 11 External power supply unit PS Page 19 Lifting hooks HP Page 15 Motor charging device MD Page 10 Cylinder lock CYL Page 13 Castell lock CAL Page 13 Counter CNT Page 13 SUPER AE MITSUBISHI ELECTRIC Standard Accessories Overview and description of the standard equipment Manual charging The spring is charged by the manual charging handle. The breaker is closed when the ON button is pressed, and opened when the OFF button is pressed. When the closing spring charging is completed, the charging indicator displays CHARGED. The indicator displays ON or OFF state of the main contacts. ON F OF NT AN SP GE OFF The breaker cannot be closed while the OFF button is being pressed (safety feature). The manual charging process is one of the standard features of the breaker and part of the standard equipment. Drawout interlock A safety device prevents the circuit breaker from being pushed in or drawn out while the breaker is on. The drawout handle cannot be inserted unless the OFF button is pressed. Position lock 16 5 35 [mm] The device is for locking the drawout mechanism at the TEST position. This then indicates the TEST position. The lock can be used during either the drawing out or pushing-in operation. The lock is released when the lock plate is pushed in, and the next operation becomes possible. Padlocking is possible at the CONNECTED, TEST, and DISCONNECTED positions. Use this lock to prevent unauthorised changing of positions. (The padlock should be supplied by customer) The interphase insulation of the circuit breaker prevent the short-circuit due to conductive matters or dust. The barriers are simple to add and have been designed as fixed types and drawout types, to suit your requirements. The table on the right shows you which circuit breakers are supplied with pre-mounted barriers. Breaker AE1000-SS - AE1600-SS AE2000-SS - AE3200-SS AE4000-SS - AE6300-SS AE1000-SH - AE3200-SH Interphase barrier Fixed type Drawout type -- -- -- = Standard equipment by horizontal connection 9 ACCESSORIES SUPER AE Internal Optional Accessories for all Breakers Overview and description on the optional accessories Motor charging device (MD) ON charging method In addition to manual operation, the closing spring can be charged automatically by an electric motor every time the breaker is closed (ON charging method). If the closing spring is to be charged automatically whenever the breaker is opened, then this can be done through an additional auxiliary contact (AXb) (OFF charging method). As soon as charging is completed, a visual display on the front says "CHARGED". The "CHARGED" signal is also available via the 413 (TS+) and 414 (TS-) terminals (included in the standard MD configuration). (M+) U1 (M-) Control supply U2 OFF charging method AXb There is always the option of manual operation in an emergency. A closing coil (CC) is required for closing the breaker by remote control, and a shunt trip device (SHT) is required for opening it in this way. This warrants the prevention of pumping, both electronically and mechanically. The circuit of the motor is separate from the ON/OFF circuit (CC, SHT). (M+) U1 (M-) Control supply U2 Specifications MD-SAED24 Application AE1000-SS/-SH - AE3200-SS/-SH MD-SAED48 for all breakers MD-SAED60 for all breakers MD-SAEAD013 MD-SAWAD013 AE1000-SS/-SH - AE3200-SS/-SH AE4000-SS - AE6300 AE1000-SS/-SH - SS AE3200-SS/-SH MD-SAEAD025C AE4000-SS - AE6300 SS MD-SAWAD025C Rated voltage * (V) 24 (DC) 48 (DC) 60 (DC) 100-125 (AC/DC) 100-125 (AC/DC) 200-250 (AC/DC) 200-250 (AC/DC) Applicable voltage range (V) 20.4-26.4 40.8-52.8 51-60 85-137.5 85-137.5 170-275 170-275 Applied voltage (V) 24 48 60 100 / 125 100 / 125 200 / 250 200 / 250 Inrush current (peak value) (A) 22 14 9 10 / 12 10 / 12 5/6 7/8 Steady current (A) 6 3 3 3/3 4/4 1/1 2/2 Charging time (sec) 5 5 5 5 5 5 5 34352 34368 32843 58320 25830 58321 Order information Art. no. 29453 * Rated frequency at AC = 50/60 Hz Not available for AE4000-SS - AE6300-SS. Available for AE4000-SS - AE6300-SS on request. Charging completion switch (TS) (TS+) 413 (TS-) 414 10 As soon as charging has been completed, this status is reported by the 413 (TS+) and 414 (TS-) terminals (signal display of charged status). This function is available during the charging process both manually and automatically. Specifications TS-SAE1A Contact capacity refer to auxiliary switch Order information Art. no. 30439 MITSUBISHI ELECTRIC ACCESSORIES Internal Optional Accessories for all Breakers Undervoltage trip device (UVT) Two trip types are available: If two rated voltages are used, the lowest value is applied. If an emergency OFF trip function is required, remove the shorting wire across terminals DT1 (UO+) and DT2 (UO-) and replace with an emergency OFF switch. instantaneous (for immediate tripping) with a time delay of 0.5 or 3 seconds All UVT controllers are fitted with additional terminals for the connection of an emergency OFF switch. The UVT controller can be mounted to the left of the the unit. Coil UVT circuit diagram UVT controller (UL0) D3 D2 D1 This device is used for tripping the breaker when the supply voltage drops below the rated value. The undervoltage trip device consists of a UVT coil and a UVT controller. Both parts must be ordered separately. J1 (U-) J2 (U0-) (UL1) J1 Control circuit J2 UVT coil DT2 Circuit voltage (U+) D4 (U0+) (UL2) DT1 (UL3) Controller Air circuit breaker see note below Trip button Notes on the circuit diagram: The UVT, as delivered, has a shorting wire between the DT1 (UO+) and DT2 (UO-) terminals. If an emergency OFF switch is used, this contact bridge must be removed. The emergency OFF switch is not included in the package. The maximum length of the wire between DT1 (U0+) and DT2 (U0-) and the trip button should be 5 m. If longer distances are required please contact your nearest Mitsubishi distributor. UCONSAED24-B Specifications Rated voltage * (V) 24 (DC) Operation UCONSAED011-B UCONSAEA123T-B UCONSAED24-05B 100-125 (DC) 100-460 (AC) 24 (DC) Instantaneous UCONUCONUCONSAED011-05B SAEA123T-05B SAED24-30B UCONUCONUVTSAED011-30B SAEA123T-30B SAEUC 100-110 (DC) 100-460 (AC) 24 (DC) 100-110 (DC) 100-460 (AC) UVT coil With time delay Operating time (sec) 0.1 or less 0.1 or less 0.1 or less 0.5 or more 0.5 or more 0.5 or more 3 or more 3 or more 3 or more Closing delay ** (sec) Approx. 1.5 Approx. 1.5 Approx. 1.5 Approx. 1.5 Approx. 1.5 Approx. 1.5 Approx. 3 Approx. 3 Approx. 3 30206 30444 30445 30208 Pick-up/drop-out voltage (V) Pick-up voltage 65-85 %, drop-out voltage 45-70 % Trip function Power consumption Order information Trip coil for the beside mentioned controllers With open circuit (terminals DT1 (UO+), DT2 (UO-); rated 0.5 A at DC 250 V) (VA) 20 Art. no. 30440 * Rated frequency at AC= 50/60 Hz 30441 30209 30442 30443 25912 ** Delay which must be taken into account between the charging of the UVT controller and the closing of the breaker. 11 ACCESSORIES SUPER AE Internal Optional Accessories for all Breakers Closing coil (CC) Steady current is the value at maximum rated voltage. An interlock to prevent pumping is provided electrically. The pumping prevention is not performed, when the supply voltage is 50 % or less the minimum rated voltage. Closing time is from the initial energization of the closing coil to the completion of the closing of the main contacts. (CC+) Control supply A1 (CC-) No pumping prevention takes place if an integrated auxiliary switch (AXb) is used as a cut-off switch. An auxiliary contact with high switching capacity should be used with DC supply voltage (HAX). A2 Specifications The closing coil is a device to close the breaker by remote control. Only one closing signal (about 100 msec.) is sent even when the closing coil supply is maintained ON. The closing coil is seperate from the motor charging power supply. CC-SAED004A CC-SAED60 CC-SAEAD025A 60 (DC) 100-250 (AC/DC) Rated voltage * (V) 24-48 (DC) Applicable voltage range (V) 18-52.8 45-60 75-275 Operating voltage (V) 24 / 48 60 100 / 250 Inrush current DC (A) 3.5 / 7.0 1.1 0.6 / 1.3 AC (A) -- -- 0.5 / 1.0 0.08 or less 0.08 or less 40310 25909 (sec) 0.08 or less Closing time Art. no. 30399 Order information * Rated frequency at AC = 50/60 Hz Shunt trip device (SHT) The shunt trip device is used to open the breaker by remote control. Specifications SHT-SAED004A (V) 24-48 (DC) Rated voltage * (S+) (S-) C1 C2 SHT-SAED60 SHT-SAED025A SHT-SAEA046A 60 (DC) 100-250 (AC/DC) 380-500 (AC) Applicable voltage range (V) 16.8-52.8 42-66 70-275 266-550 Operating voltage (V) 24 / 48 60 100 / 250 460 Inrush current (peak value) Control supply A cut-off switch is included. DC (A) 3.5 / 7.0 1 0.8 / 2.0 -- AC (A) -- -- 0.6 / 1.7 0.6 (s) 0.04 or less (AE 4000-SS - AE 6300-SS = 0.05 or less) Closing time Art. no. 27215 Order information 40309 25831 27614 * Rated frequency at AC = 50/60 Hz Auxiliary switch (AX), HAX (AX+) 13 Specifications AX-SAE2A2BA Type Standard capacity (AX) (AX-) 14 (BX+) 11 (BX-) Resistance load Contactcapacity (A) AC 12 DC These auxiliary contacts are used to remotely indicate the ON or OFF status of the breaker. Order information Resistance load Inductive load Resistance load Inductive load 460 V 5 2 5 2 5 2.5 250 V 10 10 10 10 10 10 125 V 10 10 10 10 10 10 250 V 0.3 0.3 0.3 0.3 3 1.5 125 V 0.6 0.6 0.6 0.6 10 6 6 10 6 10 10 2 NO, 2 NC Art. no. 28786 5 NO, 5 NC 5 NO, 5 NC 25835 38468 Note: The chattering time at the time of contact ON - OFF is below 0.025 sec. 12 AX-SAE5A5BAD High capacity (HAX) Inductive load 30 V 10 Maximum number of contacts AX-SAE5A5BA MITSUBISHI ELECTRIC Condensor trip device (COT) Circuit diagram DC+ AC1 R1 R3 S1 R2 C N6 AC2 C1 (S+) SHT DC- C2 (S-) This device allows the electrically actuated opening of the breaker by remote control within a given period of time, despite a power cut. The COT is used in conjunction with the shunt trip device (SHT). For dimensions refer to page 41. Further details on request. Specifications KF-100 KF-200 V AC 100/110 Rated input voltage * 200/220 V 140/155 Rated charging voltage Power supply capacity 280/310 VA 1 1 Capacitor capacity F 660 150 Voltage range % 60-125 60-125 Charging time (capacitor) sec 0.5 or less 0.5 or less Trip limit time sec 900 min. Order information 300 min. Art. no. on request on request * Rated frequency at AC = 50/60 Hz Counter (CNT) 00 00 02 58 This is a mechanical counter which registers the total number of operating cycles (with 1 on/off switching operation = 1 operating cycle). The number of operating cycles is displayed on the front of the unit. Specifications CNT-SAE Counter type mechanical Display 5 digits The interlock device locks the circuit breaker into the OFF position. The relevant key can only be taken out in the OFF position of the circuit breaker, so that it can also be used for unlocking other breakers. There are two locking options available: Cylinder lock (CYL) Castell lock (CAL) * Order information Art. no. 25914 Interlock device (CYL, CAL) CYL Specifications CAL CYLSAEWK CYLSAEWK 1 CYLSAEWK 2 CYLSAEWK 3 CYLSAEWK 4 CALSAEWK Interlock Cylinder Cylinder Cylinder Cylinder Cylinder Castell Closing Basic 1 2 3 4 Basic 39485 39486 39488 39489 on request Order information Art. no. 25838 * The closing basis for the Castell lock can be designed individually. Further details on request. 13 ACCESSORIES SUPER AE Optional Acessories for Drawout Type Breakers Cell switch (CL) The cell switches can be set for all the relevant positions, i.e. connected, test and disconnected. Each cell switch consists of 4 individual switches. Disconnected Switch function discon. Connected test operation CONNECTED CL-C TEST CL-T DISCONNECTED CL-D In addition to the mechanical position indicator on the front panel, it is also possible to mount these cell switches onto the cradle. Specifications CL-SAE211 Load Resistive Contact capacity (A) CL-SAH211 Inductive Resistive Inductive AC 460 5 AC 250 10 AC 125 10 2,5 10 10 5 10 10 2,5 10 10 DC 250 3 DC 125 10 DC 30 10 1,5 6 10 3 10 10 1,5 6 10 Number and type of switches 4 interchange switches 4 interchange switches Application (breaker) AE1000-SS - AE6300-SS AE1000-SH - AE3200-SH Order information Art. no. 25840 45578 Safety shutters (SST) When checking the main circuit, the safety shutters on the supply and load sides can be opened independently of one another. The safety shutters cover the main conductors of the cradle side (supply and load side) automatically when the circuit breaker is drawn out. Specifications SST02SAE3 Application (breaker) * AE1000-1600-SS Breaker type Drawout Number of poles 3 Order information Art. no. 25836 The safety shutters can also be locked with a mechanical locking device (SST LOCK). The padlocks have to be supplied by customer. SST02SAE4 SST05SAE3 SST05SAE4 AE2000-3200-SS / AE1000-3200-SH SSTSAELOCK Safety shutter lock 4 3 4 25837 25907 25908 30458 * On breaker types AE 4000 to AE 6300 the safety shutters are already part of the standard version. Shorting b-contact (SBC) When moving the breaker from the connected to the test positions, this contact is used to short circuit auxiliary switch (Axb) thus maintaining the correct sequence of operation of the external control circuit. When ordering, the same number of shorting b-contacts as auxiliary switches (AXb) will be provided. Specifications SBC-SAE Application Auxiliary switch (NO) Order information Art. no. 30456 Mis-insertion preventor (MIP) To obtain the right drawout configuration, it is extremely important that the breaker unit specifications (type, current rating, optional accessories, etc.) should match the cradle. 14 Mis-insertion is prevented by a combination of matching components (on the breaker and the cradle). Specifications MIP-SAE Application (breaker) AE1000-AE3200-SS/SH Material Metal Order information Art. no. 30455 MITSUBISHI ELECTRIC Vertical terminal adapter (VTA) Vertical terminal adapters allow you to turn power connection by 90. Specifications Application (breaker) Shipping contents Order information Other forms of terminal adapters on request. Dimensions see page 37 and 39. VTA-02SAE VTA-03SAE VTA-32SAE AE1000-AE1600-SS AE2000-2500-SS/ AE1000-2500-SH AE3200-SS/SH 1 1 34192 34191 pieces 1 Art. no. 34193 Lifting hooks (HP) These hooks are used to remove the drawout breaker from the cradle. The option is not necessary, when a special lifter (bucket type) for AE-SS is used. The fixed type breaker is equipped with the lifting hooks as standard. The lifting hooks can not be used for AE4000-SS to AE6300-SS. Specifications HP-SAE Material Metal Order information Art. no. 30485 15 ACCESSORIES SUPER AE Optional Accessories for all Breakers Mechanical interlock (MI) The mechanical interlock is a secure interlock prohibiting the parallel closing of two or three breakers. Any combination between AE1000-SS/SH up to AE3200-SS/SH is possible. The interlock can be simply installed on either fixed or drawout type breakers. With the drawout type, the interlock operates at the connecting point and can be released at other positions, providing secure maintenance and inspection of the breaker. For AE4000-SS up to AE6300-SS a combination is possible only between two breakers. Horizotal mounting 1000 (Max.) 144 0~12 Vertical mounting 134 Change over of 2 supply systems G ON OFF ON OFF ON Note: When using the mechanical interlock, the application of the door interlock (DI) is not possible. 1000 (Max.) 47 Change over of 2 power supplies [mm] Specifications MI-SAE 163F Application (breaker) AE1000-1600SS Breaker type Fixed Number of poles 3 Order information Art. no. 30450 MI-SAE 164F MI-SAE 323F MI-SAE 324F AE2000-3200SS AE1000-3200SH MI-SAE 163D MI-SAE 164D AE1000-1600SS MI-SAE 323D MI-SAE 324D MI-SAW 633D MI-SAW 634D AE2000-3200SS AE1000-3200SH AE4000-6300SS Drawout 4 3 4 3 4 3 4 3 4 30451 30452 30453 30446 30447 30448 30449 62327 62326 MI-SAEIW Bowden cable set 30454 Interlocking requires a separate unit for each breaker. If you have 3 breakers, you need a separate set of bowden cables MI-SAEIW. Door interlock (DI) Cabinet door This mechanical interlock device makes it impossible to open the panel door unless the circuit breaker is not switched off. 16 The device has been designed for panel doors with the groove on the left (standard). Locks for grooves on the right are available on request. A wire-type mechanical interlock is used to allow flexibility in positioning breakers in the panel. Note: When using the door interlock (DI) the application of the mechanical interlock (MI) is not possible. Specifications DI-SAEF DI-SAED Application (breaker) For all breakers For all breakers Breaker type Fixed Drawout Order information Art. no. 31538 31537 MITSUBISHI ELECTRIC Push button cover (BC-L) This mechanical device can be locked with a padlock or a seal (not included in the package) to protect the push buttons of the breaker unit against inadvertent ON/OFF operation. The padlock has to be supplied by the customer. Specifications BCL-SAE Material Acrylic plate The transparent dust cover is hinged onto the panel door. It has a screw lock and prevents dust and water entering into the circuit breaker. Specifications DC-SAE Protection IP 54 Order information Art. no. 27727 Dust cover (DC) Order information Art. no. 42618 Terminal cover (TTC) The terminal cover is a transparent cover for safety finger protection of control terminals. The cover protects the voltage terminals against finger contact . Specifications TTC-SAEF TTC-SAED Application (breaker) Fixed Drawout Protection IP 20 IP 20 Order information Art. no. 62482 62481 Door frame (DF) The door frame improves the appearance, after cutting out the panel door to install the breaker. Refer to the overall dimension drawings on page 36, 38 and 40 for the installation method. Specifications DF-SAE Material Plastic Protection IP 20 Order information Art. no. 28319 17 ACCESSORIES SUPER AE External Optional Accessories for all Breakers Current transformer (CT) These current transformers (CT and sensor coil) are suitable for the main conductor and the N conductor. Current transformers of type CT-06 serve the reduction of IN max. on an AE 1000. Specifications CT-06 SAE031 CT-06 SAE050 CT-06 SAE063 CT-10 SAE100 CT-12 SAE125 CT-16 SAE160 CT-20 SAE200 CT-25 SAE250 CT-32 SAE320 CT-40 SAW400 CT-50 SAW500 CT-63 SAW630 Application (breaker) * AE1000 -SS AE1000 -SS AE1000 -SS AE1000 -SS AE1250 -SS AE1600 -SS AE2000 -SS/-SH AE2500 -SS/-SH AE3200 -SS/-SH AE4000 -SS AE5000 -SS AE6300 -SS 500 630 1000 1250 1600 2000 2500 3200 4000 5000 6300 30477 30478 33437 30479 30480 39539 39540 39541 62331 62332 62333 Bemessungsstrom In max ** (A) 315 Art. no. 30476 Order information * Shipping contents includs CT and sensor coil for 1 pole. Other transformers on request. ** At 40C and 50/60 Hz (other temperatures see Technical Information on page 44) Neutral current transformer (NCT) Diagram Current transformer Stromwandler Breaker Schalter The neutral CT is used for ground fault protection when a 3 pole breaker is used on a 3 phase 4 wire system. It should be used together with a electronic trip ETR NCTNCTNCTNCTNCTNCTNCTNCTNCTNCT06SAE 10SAE 12SAE 16SAE 20SAE 25SAE 32SAE 40SAW 50SAW 63SAW N1 N2 Specifications Application (breaker) * Widerstand Resistor Elektr. Ausloserelais Electronic trip relay with ground fault prot. mit Erdschluschutz relay that has the ground fault protection (GFR) option. AE1000 AE1000 AE1250 AE1600 AE2000 AE2500 AE3200 AE4000 AE5000 AE6300 (A) 630 1000 1250 1600 2000 2500 3200 4000 5000 6300 Current range Art. no. 39038 Order information 39026 33853 37323 39037 39036 39035 62330 62329 62328 * A suitable resistor (0.1 / 10 W) is attached to the product. Further technical details on request. Stromwandler fur Neutralpol (NCT) Current transformer for neutral pole External current transformer (ZCT) L2 L1 C2 Specifications Hole diameter for wire * Order information ZCT-163 ZCT-323 ZCT-324 ZT-15A ZT-30A ZT-40A ZT-60A ZT-80A ZT-100A 40 60 80 100 Transformer ground wire 370x108 (oval) 500x108 (oval) 15 Art. no. on request * For detailed dimensions refer to page 41. Further specifications on request.. 18 L2 L1 Power supply Spannungsversorgung Power supply Load circuits (mm) 230x60 (oval) N1 C1 714 713 Externer External current Summenstromwandler transformer Power supply Spannungsversorgung Power supply Application SHT Ausloserelais Electronic trip relay 713 N2 N1 714 ETR SHT C1 Ausloserelais Electronic trip relay N2 C2 This option is used to detect several amperes of earth leakage when used in combination with an electronic trip relay that has the earth leakage tripping (ER) option. Two methods are available: ZCT: three-load phase conductors (and the neutral conductor in a 4-wire system) are passed through the ZCT ZT: The supply transformer's ground wire passes through to earth. Transformer ground wire method (ZT) External current Externer transformer Summenstromwandler ETR Load circuit method (ZCT) 30 MITSUBISHI ELECTRIC External power supply unit (PS) The unit can be installed from the front to the left side of the breaker (for dimensions please refer to page 41). Specifications PS-D200 PS-A400 Rated voltage * (V) 100-110 / 200-220 (AC) PS-A200 200 (DC) 380-415 (AC) Input voltage range (%) +10 / -15 % +10 / -15 % +10 / -15 % Input capacity This unit is used when a DC 24 V control supply is needed for the trip indicator on the electronic trip relay. 30 VA or less 30 W or less 30 VA or less Output voltage (V) 24 (DC) 10 % 24 (DC) 10 % 24 (DC) 10 % Output current (A) 0.42 or less 0.42 or less 0.3 or less on request on request Order information Art. no. on request * Rated frequency at AC = 50/60 Hz Field test devices The test devices are for testing the functioning of the electronic trip relay. It allows you to test the trip relay without HI BISTER SU TES KER MIT EA OP UT TP OU S3 S1 S2 60 50 OP ST EQUE FR OP ST AL GN SI NC Hz Hz TC R OC Y TE ST TR G IN IP 88 8.8 .8 888.88 88 UT TP OU S1S2S3 /60 1 T SE RE 0 AR ST ST 4 IP TR K EC CH VT GN Y- 8 8 6 20 UP N W DO JU L AD GNA SI Specifications Y-160 Y-2000 Test functions LTD, STD, INST, Groundfault LTD, INST, STD, Groundfault, pre-alarm 00 AL 9 8 7 50 SI BR ? VT OP ST CR /O a? G IN AT E ER TIM the breaker being connected to the main supply. The breaker will trip when tested. Power supply * 100-120 V, 200-240 V (AC) or battery 100-240 V (AC) Test current signal setting 6-point setting possible (20, 40, 125, 200, 500 and 2000 %) Continuously variable (10 - 2000 %) Others Time counter Ammeter, time counter ST 3 T SE C T L SE GNA SI T OP Order information Art. no. 27497 27496 (Y2000) * Rated frequency at AC = 50/60 Hz Test jumper (TJ) The test jumper cable is for testing the functioning of the circuit breaker when the unit is removed from its cradle. Take the breaker out of its cradle and use this cable to switch the breaker on and off electrically, so that you can check all its functions. Specifications TJ-SAE (m) 3* Cable length Order information Art. no. 30457 * Further lengths on request 19 ELECTRONIC TRIP RELAY SUPER AE Program Overview - Features Introduction and selection General use S type Applicable types B type Functions Standard functions Code Long-time-delay L + Short-time-delay S + Instantaneuous I Special versions Relay power supply SPGT SPET MT MPT MPGT -- -- required *) Load current indicator LCI -- -- TEST -- -- -- -- -- -- -- required *) PAL Ground fault GFR -- -- -- -- -- -- -- Earth leakage ER -- -- -- -- -- -- -- required OCR alarm AL -- Load current measurement LM -- required *) Unusual temperature indicator TAL -- required *) Instantaneous / MCR 4pole SPT -- Pre-alarm 3and 4pole ST TRIP STD lock button Accessory Power supply -- Trip indicator Test terminal Special functions Generator protection M type Page 23, 25 Both LED display and relay output terminals are available. Page 22, 24 The load state is indicate by the color of the LED. Page 22, 24 For characteristics check Convenient for checking instantaneous operation Page 23, 25 Both LED display and relay output terminals are available. Page 22, 24 1. With ground fault alarm switch 2. If a 3-pole breaker is used in a 4-wire circuit, a neutral-pole CT (NCT) has to be ordered. 3. The ground fault protection (GFR) is not available when the maximum rated current is less than 315 / 500 A or 630 A for AE1000-SH. Page 27 An external ZCT and a shunt trip device (SHT) are required (not available for AE 4000-6300) Page 26 Since the output signal is a short pulse, an external self-holding circuit is required. Page 25 The maximum phase current flowing through the braker can be measured. Page 27 The sensor is integrated in the breaker. -- -- -- -- -- -- -- -- -- -- 1. The long-time delay function (L) is not available. 2. A change-over between instantaneous and MCR characteristics is not possible (not available for AE 4000-6300). -- -- -- -- A change-over between instantaneous and MCR characteristics is possible (not available for AE 4000-6300). Page 22, 23 -- -- -- Neutral pole protection with 50 % or 100 %. Please consider when ordering (for AE 4000-6300 on request). -- When the control power supply fails the function of the LED displays and output terminals are disabled. All standard protection functions are still available. Long-time delay +short-time delay +instantaneous / MCR (C) MCR (C) -- NP -- -- -- -- An external power supply for trip indication (TRIP) and relay control is required for all type of relays. The relay types are available in the 4 shown voltage ranges (standard = AC100-120/200-240 V). Please remark when ordering. Function available as an option. -- Function not available. Only one of the special versions (MCR-I, MCR-C or NP) is available as an option. ** No additional power supply is required as long as control power is available. Other voltages on request. Rated frequency at AC = 50/60 Hz. Special notes: The circuit breakers are equipped with the S type relay in ST-1 version (applicable voltage range AC 100-120/200-240 V) as standard (refer to page 6). All other model types and accessories can be configured and ordered individually. In the table on page 28 the most common configurations are listed with order informations. The trip relay type B is suitable for switch disconnectors with instantaneous MCR characteristics only. 20 Page 27 -- Equipped with function as standard. * Page 23, 25 -- -- 1 2 3 4 The basic L, S and I protection functions are also available when the control power supply fails. MCR (I) Applicable voltage range ** AC 100-120/200-240 V DC 100-110 V DC 125 V DC 24 V Reference 1. The long-time and short-time delay function (L) is not available. 2. A changeover between instantaneous and MCR characteristics is possible. 3. Suitable for AE 1000-3200-SS only. Short-time delay +instantaneous /MCR (I) Neutral pole overcurrent protection Remarks -- Page 26 -- MITSUBISHI ELECTRIC Characteristics setting table Standard protection type S Generator protection type M Appli cable type Application Max. rated current (INmax) All types Maximum rated current (IN max.) Conforms to CT ratings (see table below) Rated current (IN) All types Maximum rated current (IN max.) x setting 0.5-0.6-0.7-0.8-0.9-1.0 (adjustable in steps) Uninterrupted current (IU) Type S Rated current (IN) x setting Type S Uninterrupted current (IU) x setting Type M Rated current (IN) x setting Type S At uninterrupted current (IU) x 2 Type M At current (IL) x 1,2 Type M Long-time delay time (TL) x setting Function ST Current (IL) Longtime delay (L) Time (TL) Time fine adjustment Current (IS) Shorttime delay (S) Time (TS) Instantaneous (I) Current (II) Current (IP) Time (TP) Reset system SPGT SPET 0.8 to 1.0 (continuously adjustable) -- MT MPT MPGT -- -- -- 1.15 10 % (fixed) 1-1.05-1.1-1.15-1.2 5 % (adjustable in steps) Faktor 50-100-150 sec. 20 % (adjustable in steps) 15-20-25-30-40-60 sec. 20 % (adjustable in steps) -- -- 0.8-0.9-1.0-1.1-1.2 (continuously adjustable) -- 2-3-4-6-8-10 15 % (adjustable in steps) Rated current (IN) x setting All types 2-2.5-3-3.5-4-4.5 15 % (adjustable in steps) At short-time delay current (IS) x 1,5 0-0.1-0.2-0.3-0.4-0.5 sec. 20 % (adjustable in steps) Remark: the operating time for "0" is 0.05 sec. All types Rated current (IN) x setting 4-6-8-10-12-16 15 % AE5000-SS: 4-6-8-10-12 15 %, AE6300-SS: 4-6-8-10 15 % (particulary adjustable in steps) Type S Uninterrupted current (IU) x setting Type M Pre-alarm (PAL) SPT All types -- 0.7-0.8-0.9-1.0-OVER 10 % (adjustable in steps) -- 0.84-0.88-0.92-0.96-1.0 5% (adjustable in steps) At long-time delay time (TL) x setting -- 0.5 times 20 % -- 0.5 times 20 % -- -- Self holding -- Automatic reset Long-time delay current (IL) x setting 0.1-0.2-0.3-0.5 20 % Current (IG) Ground fault (GFR) -- -- AE4000 - AE6300-SS: 0.2-0.3-0.5 20 % At ground fault current (IG) x 1,5 -- -- Earth leakage current (IE) =setting -- At earth leakage current (IE) x 1,5 -- All types 0.1-0.2-0.3-0.5 20 % -- -- -- AE4000 - AE6300-SS: 0.2-0.3-0.5 20 % 0.3-0.8-1.5-3 sec. 20 % (adjustable in steps) -- -- -- 0.3-0.8-1.5-3 sec. 20 % (adjustable in steps) -- -- 1-2-3-5 A 20 % (adjustable in steps) -- -- -- -- -- 0.3-0.8-1.5-3 sec. 20 % (adjustable in steps) -- -- -- (adjustable in steps) Time (TG) Earth leakage (ER) Maximum rated current (IN max.)x setting Current (IE) Type S Time (TE) (adjustable in steps) Not available at IN max. 315 A, 500 A and AE 1000-SH, 630 A. At 105 % non trip, at 125 % pick up. Note: The electronic trip relay will be delivered set to the values shown in bold type. Overview of rated currents (IN max) - CT ratings "SS" type Rated current (IN max) "SH" type Rated current (IN max) AE1000-SS AE1600-SS AE2000-SS AE2500-SS AE3200-SS AE4000-SS AE5000-SS AE6300-SS 1250 1600 1250 1600 2000 2500 3200 4000 5000 6300 AE1000-SH AE1250-SH AE16000-SH AE2000-SH AE2500-SH AE3200-SH 630 1000 1250 1600 2000 2500 3200 315, 500 630 1000 AE1250-SS 21 ELECTRONIC TRIP RELAY SUPER AE S Types - General Protection TRIP Trip Indicator Display of tripping condition: L for Long-time delay S/I for short-time delay (S) / instantaneous (I) G for ground fault (GFR) E for earth leakage (ER) Both an LED display (red) and a relay output are provided. Remarks: , , PAL MITSUBISHI TAL LCI LCI LM TRIP INDICATOR U PAL GFR GFR GFR L Temperature Alarm Load Current Indicator Indicates the percentage of uninterrupted current (IU) in the following steps 60-70-80-90-100-OVER. LED indication in different colours: 60 - 80 % = green 90 - 100 % = yellow OVER = red The LEDs goes out when the breaker trips. Remarks: All functions marked in gray are included as standard equipment (standard relay ST-1). This overview lists the maximum possible functionality of the units. Trip relays with special functions (functions wich are not marked in gray) have to be ordered seperately (please refer to order information on page 28). Page 26 and following contain a detailled description of all special functions. 22 SPGT - CIACT RESET TAL IN I S MCR S S TEST LOAD CURRENT % lu LARGEST PHASE RATED CURRENT Pre-Alarm Display An alarm signal is generated when the temperature of the main contacts rises above the threshold level (approx. 170 C or more). Display methods: Both an LED indicator (red) and a relay output are provided. Remarks: , , PAL ELECTRONIC TRIP RELAY MODEL RATED CURRENT MAX Pre-alarm display when a pre-determined load current is reached. Display method: Both an LED display (yellow) and a relay output are available. The "PAL" LED lights up when the preset value is exceeded (the relay is not activated when this happens). The relay output is activated when the "PAL OUT" LED lights up. Remarks: , , TRIP AL OCR Alarm Contact An alarm signal is output to the contact when the breaker is tripped by one of the following causes: L Long-time delay S Short-time delay I Instananeous trip (I) or MCR G Ground fault or E Earth leakage Remarks: , RESET Indicator Reset Button Pressing this button resets the displays and the relay output. Trip indicator (TRIP) Unusual temperature indicator (TAL) Pre-alarm (PAL) LM Max. Phase Current, Load Current Measurement Max. phase current (L-C-R display) Phase current display (L=L1, C=L2 and R=L3) via LED (green). LED indicators are provided for the left, central and right poles. One LED is always on when current is flowing through the breaker. This function is included in the Load current measurement option. Load current measurement (LM) The load current can be measured at terminal LM. At twice the max. current (IN max.) a signal of DC 24 V is output (refer to wiring diagram on page 34, 35). Remark: , An external self-hold circuit is required, An external power supply for trip indication as the alarm signal pulse has a duration and relay control is required for all type of of only 0.03 sec. relays. The voltage range for the power supply must be within one of the following ranges: The contact rating (A) for the signal relays - 1: AC 100-120 / 200-240 V (standard) are listed in the table below. - 2: DC 100-110 V - 3: DC 125 V Voltage (V) Resistive load Inductive load* - 4: DC 24 V 120 (other voltages on request) AC 250 The LED will go out when the control power supply is interrupted or when the RESET button is pushed. DC 2 2 0,2 0,1 30 125 * cos = 0,4 , L/R = 7 msec MITSUBISHI ELECTRIC Basic Setting IN Short-Circuit Protection (STD) Rated Current Setting dial Overload Protection U Uninterrupted Current (IU) Setting dial Rated current (IN) x setting (A) 0.8 - 1.0 Used for setting the continuous uninterrupted current value. The actual tripping range is IU x 1.05 - 1.25. The load current is displayed as a percentage of the uninterrupted current and thus changes proportionally when the uninterrupted current setting is changed. Short-Time Delay P.U. Current (IS) STD P.U. setting dial Rated current (IN) x setting (A) 2-3-4-6-8-10 Current threshold value setting for shorttime delay tripping. S Short-Time Delay Time (TS) STD TIME setting dial Time-delay setting (in seconds) 0-0.1-0.2-0.3-0.4-0.5 The setting value is the operating time when the current flowing is the short-time delay current setting (IS) x 1,5. If the dial is set to 0 seconds the breaker will trip in 0.05 seconds. S Short-Time Delay Lock Button Long-Time Delay Time (TL) Time setting (in seconds) 50-100-150 This value specifies the operating time when the current flowing is the uninterrupted current set value x 2. The pre-alarm operating time is half of the long-time-delay time setting. MCR INST/MCR Switch I Instantaneous P.U. Current (II) INST P.U. setting dial Rated current (IN) x setting (A) 4-6-8-10-12-16 AE5000: 4-6-8-10-12 AE6300: 4-6-8-10 Sets the threshold current value for instantaneous tripping. ER Earth Leakage Protection (IE) Current setting 1-2-3-5 Both external ZCT and SHT are required (see page 18 and 24 for further details). PAL P.U. setting dial Rated current (IU) x setting 0,7-0,8-0,9-1,0-OVER Current setting for pre-alarm activation. Setting dial Max. rated current (IN max.) x setting (A) 0.1-0.2-0.3-0.5 AE4000-6300: 0.2-0.3-0.5 The function is not available when IN max. is less than 630 A and for AE1000-SH, IN max 630 A. GFR Ground Fault Time (TG) Setting dial GFR time setting (in seconds) 0.3-0.8-1.5-3 The setting specifies the operating time when the current flowing is the ground fault current value setting (IG) x 1.5. GFR Ground Fault Trip Switch The breaker will trip when the switch is set to the "TRIP" position. When the switch is set to the "ALARM" position a red trip indicator LED will light up and the relay output will be activated when a ground fault occurs; the breaker will not trip, however. The switch must be set to the "TRIP" position when the overcurrent tripping characteristic is activated (refer to page 27). ER P.U. Current (IE) setting dial Pre-Alarm Current (IP) Ground Fault P.U. Current (IG) GFR TRIP / ALARM This switch makes it possible to select between instantaneous operation characteristic (INST) and MCR characteristic. The MCR characteristics the abbreviation for Making Current Release. With this characteristic, instantaneous tripping is only possible if a short circuit occurs during switch-ON. After the initial switch-ON, the time delay tripping characteristic is active but the instantaneous tripping is not possible. PAL GFR When measuring the instantaneous tripping current, press the short time delay operation inhibit button (STD LOCK) in order to disable the short-time-delay tripping function. Switch STD LOCK button Short-Circuit Protection (instantaneous) L LTD TIME setting dial S The maximum rated current can be selected as follows: Max. rated current (IN max) x setting (A) 0.5-0.6-0.7-0.8-0.9-1.0 Changing this setting changes the following values proportionally: Uninterrupted current (IU) Short-time delay current (IS) Instantaneous current (II) Pre-alarm (IP) Ground Fault Protection (GFR) ER Others TEST Test Terminal Test functions: Tripping characteristics Long-time-delay (L) Short-time-delay (S) Instantaneous (I) Pre-alarm (P) Ground fault (GFR) A special testing device is required (see page 19). Earth Leakage Protection (TE) ER TIME (TE) setting Dial Time setting (in seconds) 0.3-0.8-1.5-3 The setting represents the operating time when the current flowing is the earth leakage current value setting x 1,5. The earth leakage protection facility is not illustrated because it is only possible to have either earth leakage or ground fault protection. The bold marked values show the setting at time of shipment. 23 ELECTRONIC TRIP RELAY SUPER AE M Types - Generator Protection TRIP Trip Indicator Display of tripping condition: MITSUBISHI L for Long-time delay S/I for short-time delay (S) / TRIP PAL TAL LCI Temperature Alarm Load Current Indicator Indicates the percentage of uninterrupted current (IU) in the following steps 50-60-70-80-90-100-OVER. LED indication in different colours: 50 - 70 % = green 80 - 90 % = yellow 100 % = red The LEDs goes out when the breaker trips. Remarks: All functions marked in gray are included as standard equipment (standard relay ST-1). This overview lists the maximum possible functionality of the units. Trip relays with special functions (functions which are not marked in gray) have to be ordered seperately (please refer to order information on page 28). Page 26 and following contain a detailled description of all special functions. 24 PAL LCI LM L PAL GFR Pre-Alarm Display An alarm signal is generated when the temperature of the main contacts rises above the threshold level (approx. 170 C or more). Display methods: Both an LED indicator (red) and a relay output are provided. Remarks: , , MPGT - 4ACT RESET TAL IN MAX I S S L S TEST LOAD CURRENT % lL LARGEST PHASE RATED CURRENT MAX Pre-alarm display when a pre-determined load current is reached. Display method: Both an LED display (yellow) and a relay output are available. The "PAL" LED lights up when the preset value is exceeded (the relay is not activated when this happens). The relay output is activated when the "PAL OUT" LED lights up. Remarks: , , ELECTRONIC TRIP RELAY MODEL TRIP INDICATOR instantaneous (I) G for ground fault (GFR) Both an LED display (red) and a relay output are provided. Remarks: , , GFR GFR L AL RATED CURRENT OCR Alarm Contact An alarm signal is output to the contact when the breaker is tripped by one of the following causes: L Long-time delay S Short-time delay I Instananeous trip (I) G Ground fault Remarks: , RESET Indicator Reset Button Pressing this button resets the displays and the relay output. Trip indicator (TRIP) Unusual temperature indicator (TAL) Pre-alarm (PAL) LM Max. Phase Current, Load Current Measurement Max. phase current (L-C-R display) Phase current display (L=L1, C=L2 and R=L3) via LED (green). LED indicators are provided for the left, central and right poles. One LED is always on when current is flowing through the breaker. This function is included in the Load current measurement option. Load current measurement (LM) The load current can be measured at terminal LM. At twice the max. current (IN max.) a signal of DC 24 V is output (refer to wiring diagram on page 34, 35). Remark: , An external self-hold circuit is required, An external power supply for trip indication as the alarm signal pulse has a duration and relay control is required for all type of of only 0.03 sec. relays. The voltage range for the power supply must be within one of the following ranges: The contact rating (A) for the signal relays - 1: AC 100-120 / 200-240 V (standard) are listed in the table below. - 2: DC 100-110 V - 3: DC 125 V Voltage (V) Resistive load Inductive load* - 4: DC 24 V 120 (other voltages on request) AC 250 The LED will go out when the control power supply is interrupted or when the RESET button is pushed. DC 2 2 0,2 0,1 30 125 * cos = 0,4 , L/R = 7 msec MITSUBISHI ELECTRIC Basic Setting IN MAX Short-Circuit Protection (STD) Rated Current RATED CURRENT The rated current will be preset to a fixed value at time of shipment (select a value between 0.5 and 1 of the maximum rated current). The value is stamped on the relay. L Long-Time Delay Current (IL) LTD P.U. setting dial Rated current (IN) x setting (A) 1-1.05-1.1-1.15-1.2 The breaker trips within a range from (IL) x 0.95 to 1.05. The load current is displayed as a percentage of the long-time delay current (IL). The pre-alarm set value varies proportionally to the long-time delay current setting. L Long-Time Delay Time (TL) LTD TIME setting dial Time setting (seconds) 15-20-25-30-40-60 This value specifies the operating time when the current flowing is the long-time delay current set value (IL) x 1.2. The pre-alarm operating time is half of the long-time delay setting. L Long-Time Delay TimeFINE (TL) FINE adjustment dial Fine adjustment of long-time delay time. Allows continuous adjustment from 0.8 to 1.2 of the long-time-delay setting value (TL). This setting has no influence on the pre-alarm time. PAL Pre-Alarm (IP) Short-Time Delay P.U. Current (IS) STD P.U. setting dial Rated current (IN) x setting (A) 2-2.5-3-3.5-4-4.5 Current threshold value setting for shorttime delay tripping. Overload Protection S S Short-Time Delay Time (TS) STD TIME setting dial Time delay setting (in seconds) 0-0.1-0.2-0.3-0.4-0.5 The setting value is the operating time when the current flowing is the short-time delay current setting (IS) x 1.5. If the dial is set to 0 seconds the breaker will trip in 0.05 seconds. S Short-Time Delay Lock Button Ground Fault Protection GFR Ground Fault P.U. Current (IG) GFR P.U. Max. rated current (IN max.) x setting (A) 0.1-0.2-0.3-0.5 AE4000-6300: 0.2-0.3-0.5 This function is not available if max. rated current values IN max. is less than 630 A and for AE1000-SH, IN max 630 A. GFR Ground Fault Time (TG) GFR TIME Time setting (in seconds) 0.3-0.8-1.5-3 The setting specifies the operating time when the current flowing is the ground fault current value setting (IG) x 1.5. GFR Ground Fault Trip Switch STD LOCK button GFR TRIP / ALARM When measuring the instantaneous tripping current, press the short time delay operation inhibit button (STD LOCK) in order to disable the short-time-delay tripping function. The breaker will trip when the switch is set to the "TRIP" position. When the switch is set to the "ALARM" position a red trip indicator LED will light up and the relay output will be activated when a ground fault occurs; the breaker will not trip, however. The switch must be set to the "TRIP" position when the overcurrent tripping characteristic is activated (refer to page 27). Short-Circuit Protection (instantaneous) I Instantaneous P.U. Current (II) Rated current (IN) x setting (A) 4-6-8-10-12-16 AE5000: 4-6-8-10-12 AE6300: 4-6-8-10 Sets the threshold current value for instantaneous tripping. Others TEST Test Terminal Test functions: Tripping characteristics Long-time-delay (L) Short-time-delay (S) Instantaneous (I) Pre-alarm (P) Ground fault (GFR) A special testing device is required (see page 19). PAL P.U. setting dial Long-time-delay current value (IL) x setting 0.84-0.88-0.92-0.96-1.0 Threshold value for pre-alarm operation. The bold marked values show the setting at time of shipment. 25 ELECTRONIC TRIP RELAY SUPER AE Special Functions - Accessories Earth leakage protection (ER) N2 SHT C1 N1 714 713 L2 L1 External ZCT for ground wire N2 N1 544 BZ ETR C2 Electronic trip relay (with earth leakage protection) External ZCT for Ground wire 513 Earth leakage alarm buzzer L2 L1 Control power supply Electronic trip relay (with earth leakage protection) Earth leakage alarm system Earth leakage tripping system ETR The earth leakage alarm facility is realised with an electronic trip relay with earth leakage protection (ER characteristics) and an external ZCT (refer to page 18 and 21). When earth leakage current flows an alarm is activated but the breaker does not trip (see the earth leakage alarm system wiring diagram). If you require the breaker to trip upon earth leakage you must also install an SHT device (see the earth leakage tripping system wiring diagram). Observe the voltage range specifications for the voltage tripping device SHT, The voltage tripping device (SHT) is suitable for 250 V AC/DC or less. The earth leakage protection is not available for AE4000 to AE6300-SS. Control power supply Pre-alarm (PAL) 1h OVER Characteristics (type S) 70% The general use relay output is of a selfhold type; the relay type for generator protection features auto reset. (The control power supply and reset button required for the LED display is also used internally for the pre-alarm). Pre-alarm current setting range 10 min. 2 min. 1 min. 30 sec 10 sec 4 sec Overcurrent characteristics TL=150 sec Pre-alarm characteristics TL=50 sec Pre-alarm operating time for TL=150 sec 1 sec 0.4 sec Pre-alarm operating time for TL=50 sec 0.1 sec 0.04 sec Time (t) If the load current flowing through the breaker exceeds the preset value the "PAL" LED lights up and a relay output is activated. This is a useful option for ensuring a continuous power supply to an important circuit. The operating characteristic shown in the graph is proportional to half of the longtime-delay tripping characteristic. It has been designed to prevent unnecessary alarms from inrush currents to the load. TL represents the long-time delay time. 10 20 40 60 200 400 1000 4000 100 600 2000 6000 Current (%) Neutral pole overcurrent protection (NP) Current sensor coil I> Same phase Load equipment that generates third harmonic wave form current This function protects the neutral pole (4th pole) of the circuit breaker against overcurrent. 26 Neutral pole overcurrent protection can be set to operate at 50% or 100% of the rated current. The function prevents possible destruction of the neutral pole by increased load current in this pole caused by load equipment that generates third harmonic wave forms. This function is only possible with type S relays with neutral pole overcurrent function and a 4-pole breaker. Neutral pole protection for AE4000 to AE6300-SS on request. MITSUBISHI ELECTRIC Ground fault protection (GFR) When ground fault currents of several hundred amperes flow, it is possible that the long-time-delay or short-time-delay functions may not be able to protect the circuit. The ground fault function (GFR) can provide the necessary protection in these situations. Response sensitivity can be set in the range 0.1-0.2-0.3-0.5, multiplied by the maximum rated current (IN max.); operating time can be set in the range 0.3-0.8-1.5-3 seconds. No control power supply is required for this function. Similary with a 3 pole breaker, ground fault protection is also possible for a 3-phase, 3-wire circuit. In a 3-phase, 4-wire circuit ground fault protection is also possible if the 3-pole breaker is combined with a neutral pole CT (NCT). See page 18 for details. The ground fault protection is not available if the max. rated current (IN max.) is less than 315 A or 500 A and less than 630 A for AE1000SH. 4 pole breaker Current sensor coil GFR Electronic trip relay (with ground fault protection GFR) OCR alarm (AL) The OCR alarm is a short-time operating contact (NO contact) that indicates when the breaker has tripped as a result of an overcurrent situation. The AL unit is integrated in the electronic trip relay. It operates when the breaker trips due to long-time-delay, short-time-delay, instantaneous/MCR and ground fault (GFR). It is not activated when the breaker is tripped by the earth leakage (ER) protection facility Note: Though control power supply is not required for the operation of the overcurrent alarm (AL), an external self-hold circuit is required since the relay output is only activated for 0.03 seconds. When a continuous output signal from the OCR alarm (AL) is required, please use the output signal from the trip indicators L, S/I and G, which is operated by the same causes as the OCR alarm. temporary temperature increases. Since the relay output is self holding a temporary rise in temperature more than 6 hours can also be detected (the control supply and the reset button are used in common with the trip indicator). Note: The power supply which is required for the LED indicators, is additionally used for the internal temperature measurement. Temperature alarm (TAL) When the temperature of the main contacts exceeds a pre-determind (approx. 170 C), a LED lights up and a relay contact (NO contact) is activated. This helps to prevent malfunctions and increase the service life of the contacts as it makes it possible to detect even Load current measurement (LM) Output characteristics Accuracy (5 %) Note: Please consider that the wiring is within 3 m of the breaker control circuit terminal by using a twisted pair wire (with over 40 turns/meter). The required control power supply for the LED indicator is common to the trip indicator 10 Voltage (V DC) A direct current voltage signal which is converted from the effective value current in the electronic trip relay is taken out externally by using an isolation amplifier. Use the receiving indicator that can be operated by an input of 0-5 V DC since the voltage signal proportional to the largest phase current is transmitted. Moreover the voltage signal which is proportional to the largest phase current is then used to light the appropiate phase LED (the control supply is that used for the trip indicator). 5 0 0 25 100 200 Current (% of IN max) 27 ELECTRONIC TRIP RELAY SUPER AE Ordering Information M Ordering procedure Type (code) Voltage code Accessory SPT 1 A A = AL (OCR alarm) C = LM (Load current meas.) T = TAL (Temperature alarm) - = no accessory wanted Type Code ST-1 ST-1A ST-2A ST-4A S -- -- -- -- -- -- -- -- -- -- ST-N -- -- -- -- -- SPT -- -- -- -- -- MPT-4, A LM TAL -- -- -- -- -- SPT-C -- -- -- -- -- -- -- -- -- -- SPGT -- -- -- -- -- SPGT-C -- -- -- -- SPGT-I -- -- -- -- SPET -- -- -- -- -- 2 3 4 SPET-C -- -- -- -- SPET-I -- -- -- -- MT -- -- -- -- -- -- -- MPT -- -- -- -- -- -- MPGT -- -- -- -- -- -- -- -- B-C -- -- -- -- -- -- -- -- -- Function included in the relevant trip relay. Function available as an option. -- Function either not included or not available. Important: neutral pole overcurrent protection is only available for 4-pole breakers. The MCR function is not available for high performance breakers (i.e. the AE-SH series) and breaker types AE4000-SS up to AE6300-SS. Description Application Ordering information Standard trip relay without optional functions, AC 100-120 V and AC 200-240 V all breakers Standard AE1000-AE4000-SS/SH ST-01SAEA024B-A 27494 AE5000-SS ST-50SAWA024B-A 62334 AE6300-SS ST-63SAWA024B-A 62335 AE1000-AE4000-SS/SH ST-01SAED011-A 30461 AE5000-SS ST-50SAWD011-A 62338 AE6300-SS ST-63SAWD011-A 62339 AE1000-AE4000-SS/SH ST-01SAED24-A 30460 AE5000-SS ST-50SAWD24-A 62336 AE6300-SS ST-63SAWD24-A 62337 SPT-01SAEA024B-A 30462 SPT-01SAED011-A 30130 SPT-01SAED24-A 30463 AE1000-AE3200-SS/SH SPGT-01SAE024B-A 30468 AE4000-SS SPGT-40SAWA24B-A 62340 AE5000-SS SPGT-50SAWA24B-A 62341 AE6300-SS SPGT-63SAWA24B-A 62342 AE1000-AE3200-SS/SH SPGT-01SAED011-A 30470 AE1000-AE3200-SS/SH SPGT-01SAED24-A 30469 AE4000-SS SPGT-40SAWD24-A 62343 AE5000-SS SPGT-50SAWD24-A 62344 AE6300-SS SPGT-63SAWD24-A 62345 AE1000-AE3200-SS/SH MT-01SAE024B 27495 AE1000-AE4000-SS/SH MPT-01SAE024B-A 27990 AE5000-SS MPT-50SAWA024B-A 62360 AE6300-SS MPT-63SAWA024B-A 62361 AE1000-AE4000-SS/SH MPT-01SAED24-A 30473 AE5000-SS MPT-50SAWD24-A 62362 AE6300-SS MPT-63SAWD24-A 62363 AC 100-120 V and AC 200-240 V, with OCR alarm (AL) Standard trip relay without optional functions, DC 100-110 V, with OCR alarm (AL) Standard trip relay without optional functions, DC 24 V, with OCR alarm (AL) Trip relay with pre-alarm function (PAL), DC 24 V, with OCR alarm (AL) M AL SPT-I 1 Accessory DC 24 V -- ST-C Trip relay with pre-alarm function (PAL), DC 100-110 V, with OCR alarm (AL) MPT-1, A 28 ST -- MCR/C MCR/I SPT-4A MT-1 -- ER SPT-2A SPGT-4A -- -- GFR Trip relay with pre-alarm function (PAL), AC 100-120 V und AC 200-240 V, with OCR alarm (AL) SPGT-2A -- PAL SPT-1A SPGT-1A B B NP Version ST-I S Voltage code MCR/ INST DC 125 V Type Operating functions DC 100-110 V Trip relay AC 100-120, 200-240 V Unless otherwise indicated, all circuit breakers in the standard package are deliver with the electronic trip relay ST-1 or ST-1A (see overview on pages 6 and 7). If you require a different relay for a given circuit breaker, simply specify the relevant electronic trip relay separately when ordering the breaker. The table on the right gives you an overview of different trip relays. For detailed information please refer to page 20. The table below gives you a selection of the most common electronic trip relays with the relevant ordering details. To order a certain relay, make sure you state the relevant order code. Trip relay with pre-alarm function (PAL) and ground fault protection (GFR), AC 100-120 V and AC 200-240 V, with OCR alarm (AL) Trip relay with pre-alarm function (PAL), ground fault protection (GFR), DC 100-110 V, with OCR alarm (AL) Trip relay with pre-alarm function (PAL) ground fault protection (GFR), DC 24 V, with OCR alarm (AL) Trip relay for generator protection with pre-alarm function (PAL), AC 100-120 V and AC 200-240 V Trip relay for generator protection with pre-alarm function (PAL), AC 100-120 V and AC 200-240 V, with OCR alarm (AL) Trip relay for generator protection with pre-alarm function (PAL), DC 24 V, with OCR alarm (AL) AE1000-AE4000-SS/SH Art. no. -- B-C Closing short-circuit current actuator AE1000-AE3200-SS BC-01SAE 34157 B-C-A Closing short-circuit current actuator with OCR alarm (AL) AE1000-AE3200-SS BC-01SAE-A 34159 MITSUBISHI ELECTRIC Maximum times of let-through current (65 kA) B type characteristics for AE1000-SS to AE3200-SS/DSN 1000 500 400 300 200 Max. time of let-through current 100 60 50 40 Max. setting of external OCR 30 20 5 4 Adjustable range for INST/MCR pick-up current II 2 x4 x6 x8 1 x12 x16 65 kA max. x10 0,5 0,4 65 kA max. Setting at shipment Time (sec.) 10 0,3 0,2 0,1 0,05 0,04 0,03 Maximum breaking time 0,02 5 10 20 50 100 120 200 500 1000 2000 5000 Current (% of rated current IN max) 29 ELECTRONIC TRIP RELAY SUPER AE Operating Characteristics Type S Breaker types AE1000-SS/SH to AE3200-SS/SH 1000 500 400 PAL Pre-alarm current (IP) setting range Uninterrupted current x setting 0.7-0.8-0.9-1.0-OVER 300 200 TL = 150 Pre-alarm operation time (TP) Long-time delay operation time x 0.5 0 x 0,7 x 0,8 x 0,9 x 0,1 0 TL = 50 S Ground fault current (IG) setting range Max. rated current x setting 50-100-150 15 50 10 30 GFR (Uninterrupted current x 2) TL = 100 100 60 50 40 Long-time delay operation time (TL) setting range L 0.1-0.2-0.3-0.5 Short-time delay current (IS) setting range Rated current x setting 2-3-4-6-8-10 20 x 0,5 x 0,3 x 0,2 x 0,1 Ooperating time [sec] 10 5 4 3 2 x10 1,5 x2 x3 x4 x6 x8 Trip relay with MCR function (for AE-SS only) 1 0,8 0,5 0,4 0,5 0,4 0,3 0,3 0,2 0,2 GFR Ground fault operation time (TG) setting range (Ground fault current x 1.5) 0.3-0.8-1.5-3 0,1 0,1 S 0,05 0,04 Setting at shipment 0,3 Short-time delay operation time (Ts) setting range (Short-time delay current x 1.5) x4 x10 x6 x8 x16 x12 0-0.1-0.2-0.3-0.4-0.5 0 0,03 0,02 I 5 Instantaneous current (II) setting range Rated current x setting 10 Current 30 20 4-6-8-10-12-16 50 100 120 200 Long time delay, pre-alarm Short-time delay / instantaneous Ground fault 500 % of uninterrupted current (IU) % of rated current (IN) % of max. rated current (IN MAX.) 1000 2000 5000 MITSUBISHI ELECTRIC Operating Characteristics Type S Breaker types AE4000-SS to AE6300-SS 1000 500 400 Pre-alarm current (IP) setting range PAL Uninterrupted current x setting 0.7-0.8-0.9-1.0-OVER 300 200 L TL = 150 Pre-alarm operation time (TP) Long-time delay operation time x 0.5 50-100-150 0 0 x 0,7 x 0,8 x 0,9 x 0,1 15 50 10 60 50 40 50 TL = 50 S Ground fault current (IG) setting range GFR Max. rated current x setting (Uninterrupted current x 2) TL = 100 100 30 Long-time delay operation time (TL) setting range Short-time delay current (IS) setting range Rated current x setting 2-3-4-6-8-10 0.2-0.3-0.5 x 0,5 x 0,3 x 0,2 20 5 4 3 2 1,5 x2 x3 x4 x6 x 8 x10 1 0,8 0,5 0,4 0,5 0,4 0,3 0,3 0,3 0,2 0,2 GFR Ground fault operation time (TG) setting range (Ground fault current x 1.5) 0.3-0.8-1.5-3 0,1 0,05 0,04 x10 0,1 S Short-time delay operation time (Ts) setting range (Short-time delay current x 1.5) 0-0.1-0.2-0.3-0.4-0.5 0 0,03 0,02 Setting at shipment Operating time [sec] 10 I x4 x6 x8 x12 x16 Instantaneous current (II) setting range Rated current x setting AE4000-SS: 4-6-8-10-12-16 AE5000-SS: 4-6-8-10-12 AE6300-SS: 4-6-8-10 5 10 Current 20 50 100 120 200 Long-time delay, pre-alarm Short-time delay / instantaneous Ground fault 500 1000 2000 5000 % of uninterrupted current (IU) % of rated current (IN) % of max. Rated current (IN MAX.) 31 ELECTRONIC TRIP RELAY SUPER AE Operating Characteristics Type M Breaker types AE1000-SS/SH to AE3200-SS/SH 1000 L 500 400 Long-time delay current (IP) setting range Rated current x setting 1.0-1.05-1.1-1.15-1.2 300 200 Pre-alarm current (IP) setting range PAL Long-time delay current x setting 0.84-0.88-0.92-0.96-1.0 100 Long-time delay operation time (TL) setting range L 60 50 40 Pre-alarm operation time (TP) TL = 60 Long-time delay operation time x 0.5 TL = 40 (Long-time delay current x 1.2) 15-20-25-30-40-60 TL = 30 30 20 TL = 25 GFR TL = 20 Ground fault current (IG) setting range Max. rated current x setting TL = 15 0.1-0.2-0.3-0.5 S Short-time delay current (IS) setting range Rated current x setting 2-2.5-3-3.5-4-4.5 x 0,5 x 0,3 15 5 4 40 0 3 20 60 x 0,2 x 0,1 25 3 x2 1,5 x4 2 x 2,5 x3 x 3,5 Operating time [sec] 10 1 0,8 0,5 0,4 0,5 0,4 0,3 0,3 Setting at shipment 0,3 0,2 0,2 GFR Ground fault operation time (TG) setting range (Ground fault current x 1.5) 0.3-0.8-1.5-3 0,1 0,1 S Short-time delay operation time (Ts) setting range (Short-time delay current x 1.5) x4 x10 x6 x8 x16 x12 0-0.1-0.2-0.3-0.4-0.5 0,05 0,04 0 0,03 0,02 I 5 Instantaneous current (II) setting range Rated current x setting 10 Current 32 20 4-6-8-10-12-16 50 100 120 200 Pre-alarm Long-/short-time delay/instantaneous Ground fault 500 % Long time delay current (IU) % of rated current (IN) % of max. rated current (IN MAX.) 1000 2000 5000 MITSUBISHI ELECTRIC Operating Characteristics Type M Breaker types AE4000-SS to AE6300-SS 1000 L 500 400 Long-time delay current (IP) setting range Rated current x setting 1.0-1.05-1.1-1.15-1.2 300 PAL Pre-alarm current (IP) setting range Long-time delay current x setting 0.84-0.88-0.92-0.96-1.0 200 L 100 Long-time delay operation time (TL) setting range (Long-time delay current x 1.2) 15-20-25-30-40-60 Pre-alarm operation time (TP) Long-time delay operation time x 0.5 60 50 40 30 TL = 60 TL = 40 Ground fault current (IG) setting range GFR Max. rated current x setting TL = 30 0.2-0.3-0.5 TL = 25 TL = 20 20 x 0,5 x 0,3 x 0,2 TL = 15 60 40 30 5 4 25 0 2 x 4,5 15 3 S Short-time delay current (IS) setting range Rated current x setting 2-2.5-3-3.5-4-4.5 x4 x 3,5 1,5 x 2,5 x3 2 x2 1 0,8 0,5 0,4 0,5 0,4 0,3 0,3 0,3 Setting at shipment Operating time [sec] 10 0,2 0,2 Ground fault operation time (TG) setting range GFR (Ground fault current x 1.5) 0.3-0.8-1.5-3 0,1 0,05 0,04 S Short-time delay operation time (Ts) setting range (Short-time delay current x 1.5) 0-0.1-0.2-0.3-0.4-0.5 0 0,03 0,02 x10 0,1 I x4 x6 x8 x12 x16 Instantaneous current (II) setting range Rated current x setting AE4000-SS: 4-6-8-10-12-16 AE5000-SS: 4-6-8-10-12 AE6300-SS: 4-6-8-10 5 10 Current 20 50 100 120 200 Pre-alarm Long-/short-time delay/instantaneous Ground fault 500 1000 2000 5000 Long time delay current (IU) % of rated current (IN) % of max. rated current (IN MAX.) 33 SPECIFICATIONS SUPER AE Wiring Diagram Super AE air circuit breakers with electronic trip relay type S or M The following circuit diagram shows the breaker with fully equipped accessories. 2000 V Dielectric voltage 1500 V Dielectric voltage Reset Xa TAL EN 50005 G/E 342 344 332 334 322 324 312 314 L1 564 - 544 - 513 97 CLb CLa CLb CLa CLb CLa CLb CLa R+ T5- T3- T0+ AL+ CL CL CL CL Electronic trip relay AL CLc CLc CLc CLc R2- R1- T4- T2- T1- AL- 341 331 321 311 L3 L2 554 534 524 98 { EN 50005 see left table on page 35 Main circuit P S/I L Electronic trip relay Cell switches Description of terminal layout Terminal Code Function Remark Terminal Auxiliary switch contact a NO contact N1 / N2 NP Neutral pole CT or ext. ZCT AXb Auxiliary switch contact b NC contact M1 / M2 LM Load current measurement 413 / 414 TS Charged signal NO contact AL OCR alarm contact U1 / U2 MD Motor charging A1 / A2 CC Closing coil C1 / C2 SHT Shunt trip J1 / J2 UVT Under-voltage trip 713 / 714 ER Earth leakage trip 13/14, 23/24, 33/34, 43/44, 53/54 AXa 11/12, 21/22, 31/32, 41/42, 51/52 34 97 / 98 513 / 524/534/544 e.g. for SHT trip Code Function Remark TRIP Trip indication contact L, S/I, G or E Signal 513 / 554 PAL Pre-alarm indication contact Signal 513 / 564 TAL Temperature alarm indication contact L1 / L2 / L3 -- Electronic trip relay unit control power supply See table on p. 35 311 - 344 -- Cell switches (drawout type breakers only) Signal MITSUBISHI ELECTRIC When using coil loads such as DC magnetic switches, etc. as operating voltage in the peripheral circuits, install diodes, surge absorbers, etc. as a countermea- sure against surge (counter electromotive force) at the time of switching. On the drawout type, the control circuit terminal block should be moved to the left or right by 5 mm after the cables are connected. 2000 V Dielectric voltage OFF ON Indication "CHARGED" C1 A1 U1 U+ S+ CC+ M+ 413 51 41 TS+ B10+ B9+ AX AX ON 31 21 11 53 43 33 23 13 B8+ B7+ B6+ A5+ A4+ A3+ A2+ A1+ AX AX SBC J1 ST+ SBC 713 SBC N1 CT+ SBC M1 LM+ OFF SBC refer to page 26 AX AX AX AX AX AX M UVT SHT CC LM- CT- ST- U- S- CC- M- TS- B10- B9- B8- B7- B6- A5- A4- A3- A2- A1- M2 N2 714 J2 C2 A2 U2 414 52 42 32 22 12 54 44 34 24 14 SHT UVT refer to page 11 Electrical operation circuit Under-voltage trip Auxiliary switches Charged signal Power supply for electronic trip relay Description of symbols for the accessory Electrical connection AC DC L1 L2 100-120 V -- 200-240 V -- + 100-110 V - DC 125 V + - DC 24 V Description Terminals Voltage + - L3 Symbol Function Symbol Function M Motor G or E Ground fault trip or earth leakage indication lamp CC Closing coil P TAL Pre-alarm indication lamp SHT Shunt trip device UVT Undervoltage trip device Self-holding relay AL OCR alarm Wiring by factory L Long-time delay trip indication lamp Wiring by customer S/I Short-time delay trip indication lamp Unusual temperatur indication lamp 35 SPECIFICATIONS SUPER AE Dimensions - Fixed Type Breaker Breaker types AE1000 to AE3200-SS/SH with standard connection (horizontal terminals) Operating panel center External accessory (e.g. UVT controller) Control terminals A Operating panel center Interphase barrier B J 88 340 410 350 132 G 268 H H H Neutral pole 144 Earth terminal screw M8 D* E F 31 40 K 80 * Mounting pitch *Befestigungsmae 175* 290 Inside of panel (thickness 1.6 to 3.2) 288 Front view Rear view Side view AE2000-3200-SS AE1000-3200-SH AE1000-1600-SS Connecting area Anschlubereich A B C D E F G H J 3 142 142 156 156 170 170 15 85 50 4 142 227 156 241 170 255 15 85 50 40 3 232 187 246 201 260 215 20 130 95 40 4 232 317 246 331 260 345 20 130 95 40 3 232 187 246 201 260 215 20 130 95 70 4 232 317 246 331 260 345 20 130 95 70 AE1000 - 1600-SS AE2000 - 3200-SS AE1000 - 3200-SH K 40 17 17 25 25 25 Poles 38 25 50 38 Breaker type 23 Panel center AE2000-3200-SS AE1000-3200-SH 2 - O 13 95 38 72 228 C* 5 4 x O 14 4 - O 13 Main circuit terminals [mm] Door frame and panel-cut Door frame panel-cut Operating panel center 357 8 - O7 175 175 345 381 Operating panel center 324 Panel-cut 235 Breaker mounting frame 247 271 Breaker mounting frame [mm] 36 MITSUBISHI ELECTRIC Breaker types AE1000 to AE3200-SS/SH with vertical terminal adapter (VTA) AE1000-1600-SS 85 85 85 97 39,5 T 50 50 147 64,5 50 Version A X Breaker Neutral pole Operating panel center AE2000-3200-SS AE1000-3200-SH 23 130 Version B 130 X T AE1000-1600-SS 108 15 AE2000-2500-SS 123 20 AE3200-SS 123 25 AE1000-2500-SH 153 20 AE3200-SH 153 25 130 T 57 109,5 15,5 47 182 125 100 X Neutral pole [mm] Vertical terminal adapter (VTA) 38 25 25 25 25 2 - O 13 38 T 50 T 25 15 125 T 50 25 T 15 5 - O 13 2 - O 13 Version A 38 Version B 15 Vers. T AE1000-1600-SS Breaker A 15 AE2000-2500-SS B 20 AE3200-SS B 25 AE1000-2500-SH B 20 AE3200-SH B 25 [mm] 37 SPECIFICATIONS SUPER AE Dimensions - Drawout Type Breaker Breaker types AE1000 to AE3200-SS/SH with standard connection (horizontal terminals) Operating panel center Operating panel center Disconnected position External accessory (e.g. UVT controller) Control terminals A Test position Interphase barrier B E K K L Neutral pole H D C Drawout handle Handkurbelinsertion offnungport Front view 40 23 220* 61 F G **Befestigungsma Mounting pitch 452 Rear view Drawout position Inside of the panel (thickness 1.6 to 3.2) 4 x 14 Ground terminal Erdunganschluscrew M8 M8 schraube Side view Connecting area Anschlubereich AE2000-3200-SS AE1000-3200-SH Pole A B C D E F G H J K L 3 150 150 149 149 311 368 366 172 15 85 50 4 150 235 149 234 311 368 366 172 15 85 50 3 240 195 239 194 311 368 366 172 25 130 103 4 240 325 239 324 311 368 366 172 25 130 103 3 240 195 265 220 341 398 396 202 25 130 103 4 240 325 265 350 341 398 396 202 25 130 103 38 15 15 25 50 AE1000-1600-SS AE2000-3200-SS AE1000-3200-SH AE1000-1600-SS 38 Breaker type 23 Panel center for AE2000-3200-SS AE1000-3200-SH 48 2 - O 13 103 Earth terminal Erdungsanschluscrew M8M8 schraube (on opposite side) (gegenuberliegende Seite) 25 25 25 200* 25 J 92 15 42,5 59 430 340 132 40 370 J 228 K 51 35 4 - O 13 Main circuit terminal [mm] Drawout handle, door frame and panel-cut Drawout handle Panel-cut Door frame panel-cut 8 - O7 Operating panel center 357 Breaker 235 Breaker mounting frame 195 195 O 22 324 345 367 200 169 max.173 381 O 12 200 247 271 Breaker mounting frame [mm] 38 MITSUBISHI ELECTRIC Breaker types AE1000 to AE3200-SS/SH with vertical terminal adapter AE1000-1600-SS 85 85 85 97 59,5 T 50 147 84,5 50 Version A 50 Neutral pole 131 AE2000-3200-SS AE1000-3200-SH Operating panel center 23 Version B 130 130 Breaker T AE1000-1600-SS 15 AE2000-2500-SS 20 AE3200-SS 25 AE1000-2500-SH 20 AE3200-SH 25 130 T 57 125 4,5 67 182 125 100 146 Neutral pole [mm] Vertical terminal adapter (VTA) 38 25 25 25 25 2 - O 13 38 T 50 T 25 15 125 T 50 25 T 15 5 - O 13 2 - O 13 Version A 38 15 Vers. T AE1000-1600-SS Breaker A 15 AE2000-2500-SS B 20 AE3200-SS B 25 AE1000-2500-SH B 20 AE3200-SH B 25 Version B [mm] 39 SPECIFICATIONS SUPER AE Dimensions - Breaker Breaker types AE4000 to AE6300-SS with standard connection (vertical) Operating panel center Disconnect position External accessories (e.g. UVT controller) Control terminal 373,5 28 228 Test position 3P: 458,5 4P: 588,5 51 28 311 35 Lifting hook hole 42,5 530* 3P: 480 4P: 610 395 75 15 125 15 123 431,5 262 103 48 368 400 366 Drawout position Side view Mounting screws M12 235 220* Inside of the panel (thickness 1.6 to 3.2) Operating panel center 3P: 431,5 42,5 4P: 561,5 196 262 40 172 23 * Mounting pitch Front view 480 340 182 Earth terminal Erdungsanschluscrew M8 schraube M8 Earth terminal Erdungsanschluscrew M8 M8 schraube (on opposite side) 4 x M12 (gegenuberliegende Seite) 345,5 44 Fixing bolts Befestigungs2 x M 12 schrauben 2 x M12 117 90 184 420 125 Drawout handle radius 100 Anschlubereich Connecting area 53 X 382 Y X Y AE4000-SS AE5000-SS 100 20 AE6300-SS 105 25 125 Dimensions* Type 25 25 25 25 25 14 25 5 - O 13 * please check before mounting! Neutral Pole Main circuit terminals Rear view [mm] Drawout handle, door frame and panel-cut Drawout handle Panel-cut Door frame panel-cut 8 - O7 Operating panel center 357 Breaker 235 Breaker mounting frame 245 245 O 22 324 345 367 200 169 max.173 381 O 12 200 247 271 Breaker mounting frame [mm] 40 MITSUBISHI ELECTRIC Dimensions - Accessory Fixing hole (screw M8) F E . H J G External ZCT for load circuits Type Size ZCT 163 ZCT 323 ZCT 324 A 230 370 500 B 60 108 108 C 104 104 104 D 200 200 200 E 323 460 600 F 250 400 550 G 47 47 48 H 72 72 72 J 92 92 92 C D B Secondary output terminals (screws M3.5 x 0.6) A [mm] External ZCT for transformer ground wire 9 28 40 52 E 70 90 12 E 6 Self-lifting terminals screws M3,5 30 A D B C 3 2 ZT15A - 40 A ZT 80A ZT 100A A 48 68 85 140 160 185 B 15 30 40 60 80 100 C 29 37 43 73 82 93 D 62 82 92 150 169 190 E 46 66 81 46 48 50 F 15 30 40 G 70 90 100 H 25 50 50 4-O 7 6.5 215 14.5 Terminal screw M3.5 13,3 15,4 87 90 106 45 11 45 19.8 [mm] 72 118 45 8.2 6.75 16 7.8 4 45 10 87.9 100 O 45 Screw M4 90 6 R 4- ZT 60A UVT controller, external power supply (PS) Side view 90 75 110,6 ZT 40A ZT60A - 100 A Condenser trip device (COT) Front view ZT 30A 19 C B [mm] Fixing hole for screws M6 100 7,7 ZT 15A 9.3 H A F D G For M5 7 .. Type Size Mounting screw 182.2 [mm] 14.6 41 SPECIFICATIONS SUPER AE Operating Conditions, Technical Information Insulation clearances at the supply side When a short-circuit current is interrupted by the breaker, ionised gases flow out of the exhaust openings of the arc extinguishing chamber. This makes it necessary to observe the insulation clearance shown in the table on the right. The clearances required for maintenance work have also been taken into consideration in the table. Breaker type D A A AC 660, 690 V AC 690 V 0 100 200 B 50 50 50 162 162 -- C Electrical equipment, appliances and screen Mounting surface AC 600 V A Applicable voltage Fixed type Drawout type D 50 50 200 A 0 100 200 B 50 50 50 240 240 -- 50 50 C C AE1000-3200-SH AE4000-6300-SS AE1000-3200-SS D 200 all dimensions in mm Side plate B B 42 A clearance of 300 mm or more is necessary for inspection of the arc extinguishing chambers and main contacts. The dimension D represents the wiring space required for the control terminal block. Dimension B becomes larger when the breaker is fitted with the UVT controller, mechanical interlock, door interlock, etc. Further details available on request. MITSUBISHI ELECTRIC Service conditions Normal service conditions If all the following normal working conditions are satisfied (and not specified otherwise) the AE series air circuit breakers may be used: Ambient air temperature Range max. +40 C to min. -5 C (the average value however should not exceed +35 C in any 24-hour period). Altitude 2000 m (6600 feet) or less Special altitude When breakers are used at altitudes above 2,000 m the heat radiation rate is reduced, decreasing the operation voltage, uninterrupted current and breaking capacity. Reduced atmospheric pressure can also reduce insulation durability. Further details available on request. Installation in a separate cabinet If the breaker is installed in a special cabinet, the following clearances have to be taken into consideration. Environmental conditions Upper plate Rear plate 120 120 Installation conditions Storage temperature Lifetime is approx. 15 years. For detailed information please refer to the instruction manual. Door Lower plate A range of max. +60 C to min. -20 C is recommended to store. However, the average over 24 hours must not exceed +35 C. Replacement Side plate Side plate 120 When installing AE series circuit breakers always follow the instructions provided in the catalogue and in the instruction manual. 130 The air must be free of dust and corrosive gases. Do not use and store in atmospheres with sulfide gas, ammonia gas etc. (H2S 0,01 ppm, SO2 0,1 ppm, NH3 not measurable). The relative humidity should be of 85% or less at a max. of +40 C. Cabinet walls metal or plastic Example: The smallest possible cabinet dimensions for 3-pole Super AE breakers with up to 1600 A are: Hight=680 mm, Width=540 mm, Depth=368 mm. Special service conditions In case of special service conditions, modified circuit breakers are available (please specifiy when ordering). Service life may be shorter dependend on service conditions. Special environmental conditions Using breakers in a high temperature and/or humidity environment can result in deterioration of insulation durability and other electrical or mechanical features. Breakers used in such environments should be specially treated to a higher corrosion proof specification and against moistural fungus. Where corrosive gases are present in the environment it is recommended that breakers to a higher corrosion proof specification are ordered (further details on request). Special ambient temperature If the ambient temperature exceeds +40 C, the continuous current rating must be reduced. The reduction value depends on the applicable standard (please refer to the following page). 43 SPECIFICATIONS SUPER AE Operating Conditions, Technical Information Internal resistance, reactance and power consumption (per pole) Standard series "SS" Resistance (m) Breaker type AE1000-SS AE1250-SS AE1600-SS AE2000-SS AE2500-SS AE3200-SS High performance series "SH" Reactance (m) Power consumption (W) Fixed 0.026 0.060 26 Drawout 0.040 0.091 40 Fixed 0.024 0.060 38 Drawout 0.038 0.091 60 Resistance (m) Breaker type AE1000-SH AE1250-SH Reactance (m) Power consumption (W) Fixed 0.018 0.047 18 Drawout 0.028 0.071 28 Fixed 0.016 0.047 25 Drawout 0.026 0.071 41 Fixed 0.016 0.063 41 Drawout 0.030 0.095 77 Fixed 0.010 0.047 40 Drawout 0.020 0.071 80 Drawout 0.022 0.071 88 Fixed 0.008 0.047 50 Fixed 0.010 0.047 63 Drawout 0.018 0.071 113 Drawout 0.020 0.071 125 Fixed 0.007 0.048 72 Fixed 0.009 0.048 92 Drawout 0.014 0.072 143 Drawout 0.016 0.072 164 AE4000-SS Drawout 0.013 0.062 210 AE5000-SS Drawout 0.011 0.062 275 AE6300-SS Drawout 0.0085 0.062 340 AE1600-SH AE2000-SH AE2500-SH AE3200-SH Fixed 0.014 0.047 36 Drawout 0.024 0.071 61 Fixed 0.012 0.047 48 Deratings (A) by ambient temperature Ambient temperature AE1000-SS AE1000-SH AE1250-SS AE1250-SH AE1600-SS AE1600-SH AE2000-SS AE2000-SH AE2500-SS AE2500-SH AE3200-SS AE3200-SH AE4000-SS AE5000-SS AE6300-SS IEC 947-2, EN 60947-2, VDE 0660, BS 4752 40 C 1000 1250 1600 2000 2500 3200 4000 5000 6300 45 C 1000 1250 1600 2000 2500 3200 4000 5000 6000 50 C 1000 1250 1600 2000 2500 3200 4000 5000 5750 (Reference temperature = 40 C) 55 C 1000 1250 1550 (1600) 2000 2450 3000 3900 5000 5500 60 C 1000 1200 (1250) 1500 (1600) 2000 2350 2900 3750 4750 5200 45 C 1000 1250 1600 2000 2500 3200 4000 5000 6000 50 C 1000 1250 1600 2000 2500 3200 4000 5000 5750 55 C 1000 1250 1550 2000 2450 3050 3900 5000 5500 60 C 1000 1200 1500 2000 2350 2900 3750 4750 5200 Standard LR, AB, GL (Reference temperature = 45 C) All data in the above table are based on test conditions, connecting methods and size of the mounting rails conforming to IEC947-2, EN60947-2, VDE0660 etc. The figures in brackets ( ) in the above table indicate the reduced current values exclusive to AE-SH series. 44 MITSUBISHI ELECTRIC Specifications for marinal standards Series SUPER AE Breaker type Standard series SS" AE1000-SS AE1250-SS AE1600-SS AE2000-SS AE2500-SS AE3200-SS AE4000-SS AE5000-SS AE6300-SS IN max 1000 1250 1600 2000 2500 3200 4000 5000 6300 Rated insulation voltage (V) 50/60 Hz Ui 1000 1000 1000 1000 1000 1000 1000 1000 1000 Rated operating voltageg (V) 50/60 Hz Ue 690 690 690 690 690 690 690 690 690 3 3 3 3 3 3 3 3 3 Rated current (A) Number of poles Adjustment range (A) General protection Ir (current rating adjustable) instanLR with taneous trip 500In1000 315In630 625In1250 1000In2000 1250In2500 1600In3200 2000In4000 2500In5000 3150In6300 800In1600 625In1000 AC690V 50 50 50 50 50 50 -- -- AC600V -- -- -- 65 65 65 87 87 -- 87 AC500V 65 65 65 85 85 85 133 133 133 AC690V 50 50 50 50 50 50 -- -- -- AC600V -- -- -- 65 65 65 -- -- -- AC500V 65 65 65 85 85 85 -- -- -- AC690V 50 50 50 50 50 50 -- -- -- AC600V -- -- -- 65 65 65 -- -- -- AC500V 65 65 65 85 85 85 -- -- -- AC690V 50 50 50 50 50 50 -- -- -- AC600V -- -- -- 65 65 65 -- -- -- AC500V 65 65 65 85 85 85 -- -- -- AC600V 50 50 50 65 65 65 87 87 87 AC500V 65 65 65 85 85 85 133 133 133 AC690V 106 106 106 143 143 143 -- -- -- AC600V -- -- -- 143 143 143 211 211 211 AC500V 151 151 151 196 196 196 330 330 330 AC690V 105 105 105 105 105 105 -- -- -- AC600V -- -- -- 143 143 143 -- -- -- AC500V 143 143 143 187 187 187 -- -- -- AC690V 106 106 106 106 106 106 -- -- -- AC600V -- -- -- 143 143 143 -- -- -- AC500V 151 151 151 196 196 196 -- -- -- AC690V 106 106 106 106 106 106 -- -- -- AC600V -- -- -- 143 143 143 -- -- -- AC500V 151 151 151 196 196 196 -- -- -- AC600V 112 112 112 143 143 143 211 211 211 AC500V 147 147 147 196 196 196 330 330 330 AE1000-SH AE1250-SH AE1600-SH AE2000-SH AE2500-SH AE3200-SH IN max 1000 1250 1600 2000 2500 3200 Rated insulation voltage (V) 50/60 Hz Ui 1000 1000 1000 1000 1000 1000 Rated operating voltageg (V) 50/60 Hz Ue 690 690 690 690 690 690 3 3 3 3 3 3 500In1000 315In630 625In1250 AC690V 68 68 68 68 68 AC600V 87 87 87 87 87 87 AC500V 133 133 133 133 133 133 Rated service short-circuit breaking capacity Ics (kA, eff, sym.) instanAB with taneous trip instanGL with taneous trip Breaking duty: O-t-CO-t-CO ICU = ICS instanBV with taneous trip instanNK with taneous trip instanLR with taneous trip instanAB with taneous trip Rated service short-circuit making capacity Icm (kA, peak value) instanGL with taneous trip instanBV with taneous trip instanNK with taneous trip * Further current ratings on request. Series SUPER AE Breaker type Rated current (A) Number of poles Adjustment range (A) Ir General protection (current rating adjustable) Rated service short-circuit breaking capacity Ics (kA, eff, sym.) instanLR with taneous trip Br. duty: O-t-CO-t-CO ICU = ICS instanNK with taneous trip Rated service short-circuit making capacity Icm (kA, peak value) instanLR with taneous trip instanNK with taneous trip High performance series SH" 800In1600 1000In2000 1250In2500 1600In3200 68 AC690V -- -- -- -- -- -- AC600V 130 130 130 130 130 130 AC690V 173 173 173 173 173 173 AC600V 211 211 211 211 211 211 AC500V 330 330 330 330 330 330 AC690V -- -- -- -- -- -- AC600V 317 317 317 317 317 317 45 ORDER FORM SUPER AE Specimen Sheet for Breaker Ordering MITSUBISHI ELECTRIC EUROPE Company: Factory Automation Department: . . . . . . . . . . . . . . . . . . . . . . . . . Gothaer-Str. 8 Name: . . . . . . . . . . . . . . . . . . . . . . . . . D-40880 Ratingen Street: . . . . . . . . . . . . . . . . . . . . . . . . . Adress: . . . . . . . . . . . . . . . . . . . . . . . . . Phone: . . . . . . . . . . . . . . . . . . . . . . . . . Fax: . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 02102/486-407 . . . . . . . . . . . . . . . . . . . . . . . . . Base unit Pos. Number Item (type) Order number (Art. no.) Description Special version* (e.g. varying connection arrangement) Trip relay* (for order code, refer to p 28) Item (type) Order number (Art. no.) Description Special version* (e.g. varying power supply) Remarks Accessory for Pos. Number Notes for ordering: For your order please exclusively use the item names and order numbers (art. no.) specified in this catalogue. * If only the standard model is desired or no special version is wanted, please mark it in the concerning field with a dash. 46 MITSUBISHI ELECTRIC INDEX A Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . 43, 44 Auxiliary switch (AX), (HAX). . . . . . . . . . . . . . . . . . . . . . . . 12 C Cell switch (CL) . . . . . . . . . . . . . . . . Certificates. . . . . . . . . . . . . . . . . . . . Characteristics setting . . . . . . . . . . . Charging completion switch (TS). . . Charging handle (manual charging) Closing coil (CC) . . . . . . . . . . . . . . . Counter (CNT) . . . . . . . . . . . . . . . . . Condensor trip device (COT). . . . . . Connection arrangements . . . . . . . . CT ratings . . . . . . . . . . . . . . . . . . . . Current transformer (CT) . . . . . . . . . D Dimensions . . . . . . . Door frame (DF). . . . Door interlock (DI) . . Drawout handle . . . . Drawout interlock . . . Dust cover (DC). . . . . . . . . . . . . . . . . . . . . 14 .................. 5 . . . . . . . . . . . . . . . . . 21 . . . . . . . . . . . . . . . . . 10 .................. 9 . . . . . . . . . . . . . . . . . 12 . . . . . . . . . . . . . . . . . 13 . . . . . . . . . . . . . . 13, 41 .................. 7 . . . . . . . . . . . . . . . . . 21 . . . . . . . . . . . . . . . . . 18 . . . . . . . . . . . . . . . . . . . . . . . . . . 36-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 40 .............................. 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 E Earth leakage protection (ER) . . Electronic trip relay . . . . . . . . . . External power supply (PS) . . . . External ZCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 . . . . . . . . . . . . . . . . . . . . 20 . . . . . . . . . . . . . . . . . 19, 41 . . . . . . . . . . . . . . . . . 18, 41 F Field test devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 G Ground fault protection (GFR) . . . . . . . . . . . . . . . . . . . . . . 27 I Insulation clearance at the supply side . Interlock device (CYL, CAL) . . . . . . . . . Internal resistance per pole . . . . . . . . . . Interphase barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 . . . . . . . . . . . . . . 13 . . . . . . . . . . . . . . 44 ............... 9 L Lifting hooks (HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Load current measurement (LM) . . . . . . . . . . . . . . . . . . . . 27 M Manual charging . . . . . . . . . . . . Marine approvals . . . . . . . . . . . . Mechanical interlock (MI). . . . . . Mis-insertion preventer (MIP) . . . Motor charging (MD) . . . . . . . . . ..................... 9 . . . . . . . . . . . . . . . . . . 5, 45 . . . . . . . . . . . . . . . . . . . . 16 . . . . . . . . . . . . . . . . . . . . 14 . . . . . . . . . . . . . . . . . . . . 10 N Neutral current transformer (NCT) . . . . . . . . . . . . . . . . . . . 18 Neutral pole overcurrent protection (NP) . . . . . . . . . . . . . . 26 O Operating conditions . . . . . . . . . Operating characteristics . . . . . Ordering information . . . . . . . . . Order sheet . . . . . . . . . . . . . . . . Overcurrent OCR-Alarm (AL). . . . . . . . . . . . . . . . . . . . . . . 43 . . . . . . . . . . . . . . . . . 29-33 . . . . . . . . . . . . . . . . 6, 7, 28 . . . . . . . . . . . . . . . . . . . . 46 . . . . . . . . . . . . . . . . . . . . 27 P Panel cut . . . . . . . . . . . . . . . . . . Performance . . . . . . . . . . . . . . . Position lock. . . . . . . . . . . . . . . . Power consumption per pole . . . Pre-alarm (PAL) . . . . . . . . . . . . . Program overview . . . . . . . . . . . Push button cover (BC-L) . . . . . . . . . . . . . . . . . . . . . . 38, 40 . . . . . . . . . . . . . 4, 5, 20, 45 ..................... 9 . . . . . . . . . . . . . . . . . . . . 44 . . . . . . . . . . . . . . . . . . . . 26 ..................... 4 . . . . . . . . . . . . . . . . . . . . 17 R Reactance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Resistance per pole. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 S Safety shutters (SST) . . . . . . Shorting b-contact (SBC). . . Shunt trip device (SHT) . . . . Specifications . . . . . . . . . . . Standard accessories . . . . . Switch-disconnector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 . . . . . . . . . . . . . . . . . . . . . . . 14 . . . . . . . . . . . . . . . . . . . . . . . 12 . . . . . . . . . . . . . . . . 4, 5, 20, 45 ........................ 9 ........................ 7 T Temperature alarm (TAL). . . Terminal adapter . . . . . . . . . Terminal cover (TTC) . . . . . . Terminal layout . . . . . . . . . . Test jumper (TJ). . . . . . . . . . Trip relay type M . . . . . . . . . Trip relay type S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 . . . . . . . . . . . . . . . . . 15, 37, 39 . . . . . . . . . . . . . . . . . . . . . . . 17 . . . . . . . . . . . . . . . . . . . . 34, 35 . . . . . . . . . . . . . . . . . . . . . . . 19 . . . . . . . . . . . . . . . . . . . . 24, 25 . . . . . . . . . . . . . . . . . . . . 22, 23 U Undervoltage trip device (UVT) . . . . . . . . . . . . . . . . . . . . . 11 UVT controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 41 V Vertical terminal adapter (VTA) . . . . . . . . . . . . . . . 15, 37, 39 W Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 35 47 HEADQUARTERS EUROPEAN REPRESENTATIVES MITSUBISHI ELECTRIC CORPORATION 2-2-3 Marunouchi Chiyoda-Ku Mitsubishi Denki Bldg. Tokyo 100-8310 Tel.: +81 (0) 3 / 3218-3176 Fax: +81 (0) 3 / 3218-2422 JAPAN MITSUBISHI ELECTRIC EUROPE B.V. GERMAN BRANCH Gothaer Strae 8 D-40880 Ratingen Germany Tel.: +49 (0) 21 02 / 486-0 Fax: +49 (0) 21 02 / 4 86-1 12 E mail: megfamail@meg.mee.com EUROPE MITSUBISHI ELECTRIC EUROPE B.V. UK BRANCH Travellers Lane GB-Hatfield Herts. AL10 8 XB Great Britain Tel.: +44 (0) 7 07 / 27 61 00 Fax: +44 (0) 7 07 / 27 86 95 UK MITSUBISHI ELECTRIC AUTOMATION, INC. 500 Corporate Woods Parkway Vernon Hills, IL 60061 Tel.: +1 (847) 478 2100 Fax: +1 (847) 478 2283 USA Emac S.A. Industrialaan 1 B-1702 Groot-Bijgaarden Tel.: +32 (0) 2 / 481 02 11 Fax: +32 (0) 2 / 481 03 01 E mail: bpa@emac.be ISO-SIGMA Rua Faria Guimaraes, 121 P-4000 Porto Tel.: +351 (0) 2 / 52 46 11 Fax: +351 (0) 2 / 52 48 95 E mail: isolx@iso-sigma.pt PORTUGAL ELPEFA A/S DENMARK Geminivej 32 DK-2670 Greve Tel.: +45 (0) 43 / 95 95 95 Fax: +45 (0) 43 / 95 95 90 E mail: elpefa@elpefa.dk URHO TUOMINEN OY FINLAND Palopellonkatu 7 FIN-04251 Kerava Tel.: +358 (0) 9 / 274 64 11 Fax: +358 (0) 9 / 274 64 141 E mail: komponentit@urhotuominen.fi TUINGDOR 20, Fierarilor Street RO-72126 Bucaresti Tel.: +40 (0) 1 / 211 98 01 Fax: +40 (0) 1 / 210 71 81 E mail: tuingdor@pcnet.ro ROMANIA Antonios Drepanias S.A. 193 Lenorman Str. GR-10442 Athen Tel.: +30 (0) 15 / 14 19 10-9 40 Fax: +30 (0) 15 / 14 43 93 E mail: -- Euro Energy Components Energigatan 15 S-43422 Kungsbacka Tel.: +46 (0) 300 / 518 00 Fax: +46 (0) 300 / 164 75 E mai: energy@scandi.se CARPANETO & C. S.p.A. Via Ferrero 10 I-10090 Cascine Vica-Rivoli (TO) Tel.: +39 011 / 959 01 11 Fax: +39 011 / 959 02 50 E mail: info.carpaneto@carpaneto.it MITSUBISHI ELECTRIC EUROPE B.V. Westgate Business Park IRL-Dublin 22 Tel.: +353 (0) 1 450 50 07 Fax: +353 (0) 1 456 13 37 E mail: -- IMTECH Marine & Industry Postbox 5054 NL-3008 AB-Rotterdam Tel.: +31 (0) 10 / 487 19 11 Fax: +31 (0) 10 / 487 17 17 E mail: info@renhs.nl Specifications subject to change without notice. Art. no.: 62093-B, Printed in Germany 12.96 EUROPEAN REPRESENTATIVES BELGIUM GREECE ITALY IRELAND NETHERLANDS SCANELEC AS Leirvikasen 43B N-5179 Godvik-Bergen Tel.: +47 (0) 55 / 50 60 00 Fax: +47 (0) 55 / 50 60 01 E mail: scanelec@scanelec.no NORWAY MPL Technology SP.z.o.o ul. Wroclawska 53 PL-30011 Krakow Tel.: +48 (0) 12 / 632 28 85 Fax: +48 (0) 12 / 632 47 82 E mail: mpl@krakow.ipl.net POLAND MITSUBISHI ELECTRIC EUROPE B.V. Calle Joan Buscalla, 2-4 E-08190 Sant Cugat del Valles Tel.: +34 (9) 3 / 565 31 60 Fax: +34 (9) 3 / 589 15 79 E mail: industrial@sp.mee.com TRIELEC AG Muhlentalstr. 136 CH-8201 Schaffhausen Tel.: +41 (0) 52 / 625 84 25 Fax: +41 (0) 52 / 625 88 25 E mail: trielec1@schaffhausen.ch SPAIN SWEDEN SWITZERLAND HEDEF Barboros Bulvari Iba Bloklari Gazi Umur Pasa Sok. 9/4 TR-Balmuncu/Istanbul Tel.: +90 (0) 212 / 275 48 76 Fax: +90 (0) 212 / 275 88 65 E mail: hedef@hedef.net REPRESENTATIVE MIDDLE EAST MITSUBISHI ELECTRIC EUROPE B.V. GINO INDUSTRIES LTD. 3, Ophir St. IL-Haifa 32235 Tel.: +972 (0) 4 / 862 50 23 Fax: +972 (0) 4 / 867 42 27 E mail: gino-ind@actcom.co.il FACTORY AUTOMATION GOTHAER STR. 8, D-40880 RATINGEN, TEL. +49 (21 02) 4 86-0, FAX +49 (21 02) 4 86-1 12 www.mitsubishi-automation.com TURKEY ISRAEL