A WIDE selection of approved FERRULES Altech, ...at of course! Approved for the US & Canadian Market Other great Altech CSA approved products: Miniature Circuit Breakers / Manual Motor Controllers DIN Rail and Panel Mount Terminal Blocks CSA FERRULES Altech ferrules are CSA approved. We offer a large variety of colors and sizes. Our ferrules are price competitive and we have most in stock for immediate delivery. OUR CRIMPERS GET THE WORK DONE! Universal Ferrule Crimper MORE CSA PRODUCTS Altech also offers other CSA approved products such as Miniature Circuit Breakers/Manual Motor Controllers which are UL508 listed. Altech's full line of Terminal Blocks are the most competitive in the industry. We feature screw and spring clamp models for DIN rail and panel mount applications. A wide variety of accessories are avaialble. One Stop Shopping! In Stock and available for immediate delivery. 116 Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com To help you do the best job possible when using Altech's terminal blocks, we put together a selection of useful tools to accomplish just that. We offer this as a service to our customers, since some of the special tools we offer are hard to find. Included in this tool selection are wire strippers to safely and quickly remove insulation from wire and cable and to speed the wire preparation process; semi-automatic and hand operated crimping tools for crimping ferrules onto wire ends. Our large selection of screwdrivers include insulated and uninsulated straight blade, flat tip and Phillips types. All tools are made from the highest quality steels for superior performance and long life. The hand tools are manufactured to exacting specifications and carefully heat treated for maximum strength and durability. FERRULES & TOOLS Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com 117 Ferrules INDUSTRY STANDARD FERRULES Insulated Industry Standard Ferrules insure reliable electrical connections when terminating stranded flexible wire in terminal blocks, circuit breakers or other control devices. Insulated ferrules prevent conductor breakage due to bending, wire stress or vibration while facilitating wire insertion into the terminal clamp. Altech's standard insulated ferrules are color coded by conductor size for convenient identification. To ensure efficient ferrule crimping, always select the smallest ferrule diameter that fits the wire and use only professional crimping tools. (Please refer to the ordering pages and the Crimper Selector Guide on page 98.) * Sleeve: polypropylene * Tube: tin-plated copper CRIMPER SELECTOR GUIDE See page 122. 220672 Tested According To: CSA Std C22.2 No. 65-93 CSA Std C22.2 No. 188-M1983 ANSI/UL Std No. 486A ANSI/UL Std No. 486C AWG - Wire Connectors - Splicing Wire and Cable Connectors - Wire Connectors and Soldering Lugs for Use with Copper Conductors - Splicing Wire Connectors Cat. Stripping Length (mm2) Color 24 (.25) Lt. Blue H0.25/6 24 (.25) Lt. Blue H0.25/8 22 (.34) 22 (.34) No. Ferrule Dimensions mm (in.) mm (in.) A 2620.0 6.0(.24) 10.0 (.39) 2621.0 8.0(.31) 12.0 (.47) Turquoise H0.34/6 2622.0 6.0(.24) Turquoise H0.34/8 2623.0 8.0(.31) 20 (.50) Orange H0.50/6 2397.0 20 (.50) Orange H0.50/8 2201.0 18 (.75) White H0.75/6 18 (.75) White H0.75/8 18 (1.00) Yellow 18 (1.00) Yellow 16 (1.50) 16 (1.50) B Std. C D 6.0 (.24) 1.2 (.05) 2.3 (.09) 500/100 8.0 (.31) 1.2 (.05) 2.3 (.09) 500/100 10.0 (.39) 6.0 (.24) 1.2 (.05) 2.5 (.10) 500/100 12.0 (.47) 8.0 (.31) 1.2 (.05) 2.5 (.10) 500/100 6.0(.24) 12.0 (.47) 6.0 (.24) 1.3 (.05) 2.8 (.11) 500/100 8.0(.31) 14.0 (.55) 8.0 (.31) 1.3 (.05) 2.8 (.11) 500/100 2398.0 6.0(.24) 12.0 (.47) 6.0 (.24) 1.5 (.06) 3.3 (.13) 500/100 2202.0 8.0(.31) 14.0 (.55) 8.0 (.31) 1.5 (.06) 3.3 (.13) 500/100 H1.00/6 2399.0 6.0(.24) 12.0 (.47) 6.0 (.24) 1.7 (.07) 3.5 (.14) 500/100 H1.00/8 2203.0 8.0(.31) 14.0 (.55) 8.0 (.31) 1.7 (.07) 3.5 (.14) 500/100 Red H1.50/8 2204.0 8.0(.31) 14.0 (.55) 8.0 (.31) 2.0 (.08) 4.0 (.16) 500/100 Red H1.50/10 2400.0 10.0(.39) 16.0 (.63) 10.0 (.39) 2.0 (.08) 4.0 (.16) 500/100 16 (1.50) Red H1.50/18 2205.0 18.0(.71) 24.0 (.94) 18.0 (.71) 2.0 (.08) 4.0 (.16) 500/100 14 (2.50) Blue H2.50/8 2206.0 8.0(.31) 14.0 (.55) 8.0 (.31) 2.5 (.10) 4.7 (.19) 500/100 14 (2.50) Blue H2.50/12 2401.0 12.0(.47) 18.0 (.71) 12.0 (.47) 2.5 (.10) 4.7 (.19) 500/100 14 (2.50) Blue H2.50/18 2207.0 18.0(.71) 24.0 (.94) 18.0 (.71) 2.5 (.10) 4.7 (.19) 500/100 12 (4.00) Gray H4.00/10 2208.0 10.0(.39) 17.0 (.67) 10.0 (.39) 3.2 (.13) 5.4 (.21) 500/100 12 (4.00) Gray H4.00/12 2402.0 12.0(.47) 20.0 (.79) 12.0 (.47) 3.2 (.13) 5.4 (.21) 500/100 12 (4.00) Gray H4.00/18 2209.0 18.0(.71) 26.0 (1.02) 18.0 (.71) 3.2 (.13) 5.4 (.21) 100 10 (6.00) Black H6.00/12 2210.0 12.0(.47) 20.0 (.79) 12.0 (.47) 3.9 (.15) 6.9 (.27) 100 10 (6.00) Black H6.00/18 2211.0 18.0(.71) 26.0 (1.02) 18.0 (.71) 3.9 (.15) 6.9 (.27) 100 8 (10.00) Ivory H10.0/12 2212.0 12.0(.47) 22.0 (.87) 12.0 (.47) 4.9 (.19) 8.4 (.33) 100 8 (10.00) Ivory H10.0/18 2213.0 18.0(.71) 28.0 (1.10) 18.0 (.71) 4.9 (.19) 8.4 (.33) 100 6 (16.00) Green H16.0/12 2214.0 12.0(.47) 24.0 (.94) 12.0 (.47) 6.2 (.24) 9.6 (.38) 100 6 (16.00) Green H16.0/18 2215.0 18.0(.71) 28.0 (1.10) 18.0 (.71) 6.2 (.24) 9.6 (.38) 100 4 (25.00) Brown H25.0/18 2267.0 18.0(.71) 30.0 (1.18) 18.0 (.71) 7.7 (.30) 12.0(.47) 50 4 (25.00) Brown H25.0/22 2272.0 22.0(.87) 36.0 (1.42) 22.0 (.87) 7.7 (.30) 12.0(.47) 50 2 (35.00) Beige H35.0/18 2276.0 18.0(.71) 30.0 (1.18) 18.0 (.71) 8.7 (.34) 13.5(.53) 50 2 (35.00) Beige H35.0/25 2390.0 25.0(.98) 39.0 (1.54) 25.0 (.98) 8.7 (.34) 13.5(.53) 50 1 (50.00) Olive H50.0/20 2500.0 20.0(.79) 36.0 (1.42) 20.0 (.79) 10.9(.43) 16.0(.63) 50 2/0 (70.00) Yellow H70.0/21 2786.0 20.0(.79) 37.0 (1.46) 20.0 (.79) 13.4(.53) 17.0(.67) 25 3/0 (95.00) Red H95.0/25 2787.0 25.0(.98) 44.0 (1.73) 25.0 (.98) 15.4(.61) 19.0(.75) 25 4/0 (120.00) Blue H120.0/27 2788.0 27.0(1.06) 48.0 (1.89) 27.0 (1.06) 17.6(.69) 22.4(.88) 25 H150.0/27 2789.0 32.0(1.26) 58.0 (2.28) 32.0 (1.26) 20.5(.81) 25.0(.98) 25 250MCM(150.0)Yellow Type Pk.* * Different standard packs are available as shown. To order the desired standard pack, please use the quantity required as a suffix to the cat. no. Example for 100 standard pack: Type H0.25/6, Cat. No. 2620.0/100 118 Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com Ferrules DIN STANDARD FERRULES Insulated DIN Standard Ferrules insure reliable electrical connections when terminating stranded flexible wire in terminal blocks, circuit breakers or other control devices. Insulated ferrules prevent conductor breakage due to bending, wire stress or vibration while facilitating wire insertion into the terminal clamp. Altech's DIN standard ferrules are in compliance with DIN requirements, making them ideal for export applications. They also have a specified color code convention that differs from the color code used for Altech's industry standard ferrules. To ensure efficient ferrule crimping, always select the smallest ferrule diameter that fits the wire and use only professional crimping tools. (Please refer to the ordering pages and the Crimper Selector Guide on page 98.) * Sleeve: polypropylene * Tube: tin plated copper CRIMPER SELECTOR GUIDE 220672 Tested According To: CSA Std C22.2 No. 65-93 CSA Std C22.2 No. 188-M1983 ANSI/UL Std No. 486A ANSI/UL Std No. 486C AWG - Wire Connectors - Splicing Wire and Cable Connectors - Wire Connectors and Soldering Lugs for Use with Copper Conductors - Splicing Wire Connectors Cat. Stripping Length No. Ferrule Dimensions mm (in.) mm (in.) A 2863.0 6.0(.24) 12.0 (.47) 2864.0 8.0(.31) 14.0 (.55) B Std. (mm2) Color Type C D Pk.* 20 (.50) White H0.50/6 20 (.50) White H0.50/8 6.0 (.24) 1.3 (.05) 2.8 (.11) 500/100 8.0 (.31) 1.3 (.05) 2.8 (.11) 500/100 20 (.50) White H0.50/10 2865.0 10.0(.39) 16.0 (.63) 10.0 (.39) 1.3 (.05) 2.8 (.11) 500/100 18 (.75) Gray H0.75/6 2866.0 6.0(.24) 12.0 (.47) 6.0 (.24) 1.5 (.06) 3.3 (.13) 500/100 18 (.75) Gray H0.75/8 2867.0 8.0(.31) 14.0 (.55) 8.0 (.31) 1.5 (.06) 3.3 (.13) 500/100 18 (.75) Gray H0.75/10 2868.0 10.0(.39) 16.0 (.63) 10.0 (.39) 1.5 (.06) 3.3 (.13) 500/100 18 (.75) Gray H0.75/12 2869.0 12.0(.47) 18.0 (.71) 12.0 (.47) 1.5 (.06) 3.3 (.13) 500/100 18 (1.00) Red H1.00/6 2870.0 6.0(.24) 12.0 (.47) 6.0 (.24) 1.7 (.07) 3.5 (.14) 500/100 18 (1.00) Red H1.00/8 2871.0 8.0(.31) 14.0 (.55) 8.0 (.31) 1.7 (.07) 3.5 (.14) 500/100 18 (1.00) Red H1.00/10 2872.0 10.0(.39) 16.0 (.63) 10.0 (.39) 1.7 (.07) 3.5 (.14) 500/100 18 (1.00) Red H1.00/12 2840.0 12.0(.47) 18.0 (.71) 12.0 (.47) 1.7 (.07) 3.5 (.14) 500/100 16 (1.50) Black H1.50/8 2841.0 8.0(.31) 14.0 (.55) 8.0 (.31) 2.0 (.08) 4.0 (.16) 500/100 16 (1.50) Black H1.50/10 2842.0 10.0(.39) 16.0 (.63) 10.0 (.39) 2.0 (.08) 4.0 (.16) 500/100 16 (1.50) Black H1.50/12 2843.0 12.0(.47) 18.0 (.71) 12.0 (.47) 2.0 (.08) 4.0 (.16) 500/100 16 (1.50) Black H1.50/18 2844.0 18.0(.71) 24.0 (.94) 18.0 (.71) 2.0 (.08) 4.0 (.16) 500/100 14 (2.50) Blue H2.50/8 2845.0 8.0(.31) 14.0 (.55) 8.0 (.31) 2.5 (.10) 4.7 (.19) 500/100 14 (2.50) Blue H2.50/12 2846.0 12.0(.47) 18.0 (.71) 12.0 (.47) 2.5 (.10) 4.7 (.19) 500/100 14 (2.50) Blue H2.50/18 2847.0 18.0(.71) 24.0 (.94) 18.0 (.71) 2.5 (.10) 4.7 (.19) 500/100 12 (4.00) Gray H4.00/10 2848.0 10.0(.39) 17.0 (.71) 10.0 (.39) 3.2 (.13) 5.4 (.21) 500/100 12 (4.00) Gray H4.00/12 2849.0 12.0(.47) 20.0 (.79) 12.0 (.47) 3.2 (.13) 5.4 (.21) 500/100 12 (4.00) Gray H4.00/18 2850.0 18.0(.71) 26.0 (1.02) 18.0 (.71) 3.2 (.13) 5.4 (.21) 100 10 (6.00) Yellow H6.00/12 2851.0 12.0(.47) 20.0 (.79) 12.0 (.47) 3.9 (.16) 6.9 (.27) 100 10 (6.00) Yellow H6.00/18 2852.0 18.0(.71) 26.0 (1.02) 18.0 (.71) 3.9 (.16) 6.9 (.27) 100 8 (10.00) Red H10.00/12 2853.0 12.0(.47) 22.0 (.87) 12.0 (.47) 4.9 (.20) 8.4 (.33) 100 8 (10.00) Red H10.00/18 2854.0 18.0(.71) 28.0 (1.10) 18.0 (.71) 4.9 (.20) 8.4 (.33) 100 6 (16.00) Blue H16.00/12 2855.0 12.0(.47) 24.0 (.87) 12.0 (.47) 6.2 (.24) 9.6 (.38) 100 6 (16.00) Blue H16.00/18 2856.0 18.0(.71) 28.0 (1.10) 18.0 (.71) 6.2 (.24) 9.6 (.38) 100 4 (25.00) Yellow H25.00/18 2857.0 18.0(.71) 30.0 (1.18) 18.0 (.71) 7.7 (.30) 12.0(.47) 50 4 (25.00) Yellow H25.00/22 2858.0 22.0(.87) 36.0 (1.5) 22.0 (.87) 7.7 (.30) 12.0(.47) 50 2 (35.00) Red H35.00/18 2859.0 18.0(.71) 30.0 (1.18) 18.0 (.71) 8.7 (.34) 13.5(.53) 50 2(35.00) Red H35.00/25 2860.0 25.0(.98) 39.0 (1.54) 25.0 (.98) 8.7 (.34) 13.5(.53) 50 1 (50.00) Blue H50.00/20 2861.0 20.0(.79) 36.0 (1.5) 20.0 (.79) 10.9(.43) 16.0(.63) 50 See page 122. * Different standard packs are available as shown. To order the desired standard pack, please use the quantity required as a suffix to the cat. no. Example for 100 standard pack: Type H0.50/6, Cat. No. 2863.0/100 Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com 119 Ferrules UNINSULATED FERRULES Uninsulated Ferrules insure reliable electrical connections when terminating stranded flexible wire in terminal blocks, circuit breakers or other control devices. Uninsulated ferrules prevent wire strands from fraying and breaking and are extremely cost effective. Their shorter lengths and uninsulated bodies offer advantages when making terminations in printed circuit board terminal blocks and in other terminal blocks with smaller clamps or narrow widths. To ensure efficient ferrule crimping, always select the smallest ferrule diameter that fits the wire and use only professional crimping tools. (Please refer to the ordering pages and the Crimper Selector Guide on page 109.) * Tube: tin plated copper 220672 Tested According To: CSA Std C22.2 No. 65-93 CSA Std C22.2 No. 188-M1983 ANSI/UL Std No. 486A ANSI/UL Std No. 486C - Wire Connectors - Splicing Wire and Cable Connectors - Wire Connectors and Soldering Lugs for Use with Copper Conductors - Splicing Wire Connectors AWG (mm2) Type Cat. No. Stripping Length mm (in.) Ferrule Dimensions mm (in.) A B (ID) C Std. Pk.* 20 (.50) H0.50/6 2216.0 6.0 (.24) 6.0 (.24) 1.3 (.05) 2.1 (.08) 1000/100 18 (.75) H0.75/6 2217.0 6.0 (.24) 6.0 (.24) 1.5 (.06) 2.3 (.09) 1000/100 18 (.75) H0.75/10 2218.0 10.0 (.39) 10.0 (.39) 1.5 (.06) 2.3 (.09) 1000/100 18 (1.00) H1.00/6 2219.0 6.0 (.24) 6.0 (.24) 1.7 (.07) 2.5 (.10) 1000/100 18 (1.00) H1.00/10 2220.0 10.0(.39) 10.0 (.39) 1.7 (.07) 2.5 (.10) 1000/100 16 (1.50) H1.50/7 2221.0 7.0 (.28) 7.0 (.28) 2.3 (.09) 2.8 (.11) 1000/100 16 (1.50) H1.50/10 2222.0 10.0 (.39) 10.0 (.39) 2.3 (.09) 2.8 (.11) 1000/100 14 (2.50) H2.50/7 2223.0 7.0 (.28) 7.0 (.28) 2.5 (.10) 3.4 (.13) 1000/100 14 (2.50) H2.50/12 2224.0 12.0 (.47) 12.0 (.47) 2.5 (.10) 3.4 (.13) 1000/100 12 (4.00) H4.00/9 2225.0 9.0 (.35) 9.0 (.35) 3.2 (.13) 4.0 (.16) 1000/100 12 (4.00) H4.00/12 2226.0 12.0 (.47) 12.0 (.47) 3.2 (.13) 4.0 (.16) 1000/100 10 (6.00) H6.00/12 2227.0 12.0 (.47) 12.0 (.47) 3.9 (.15) 4.7 (.19) 500/100 10 (6.00) H6.00/15 2388.0 15.0 (.59) 15.0 (.59) 3.9 (.15) 4.7 (.19) 500/100 8 (10.00) H10.00/12 2228.0 12.0 (.47) 12.0 (.47) 4.9 (.19) 5.8 (.23) 500/100 8 (10.00) H10.00/15 2389.0 15.0 (.59) 15.0 (.59) 4.9 (.19) 5.8 (.23) 500/100 8 (10.00) H10.00/18 2229.0 18.0 (.71) 18.0 (.71) 4.9 (.19) 5.8 (.23) 500/100 6 (16.00) H16.00/12 2391.0 12.0 (.47) 12.0 (.47) 6.2 (.24) 7.5 (.30) 500/100 6 (16.00) H16.00/15 2392.0 15.0 (.59) 15.0 (.59) 6.2 (.24) 7.5 (.30) 500/100 6 (16.00) H16.00/18 2393.0 18.0 (.71) 18.0 (.71) 6.2 (.24) 7.5 (.30) 100 4 (25.00) H25.00/15 2394.0 15.0 (.59) 15.0 (.59) 7.7 (.30) 9.5 (.37) 500/100 4 (25.00) H25.00/18 2395.0 18.0 (.71) 18.0 (.71) 7.7 (.30) 9.5 (.37) 100 2 (35.00) H35.00/18 2396.0 18.0 (.71) 18.0 (.71) 8.7 (.34) 11.0 (.43) 100 1 (50.00) H50.00/32 2816.0 32.0 (1.26) 32.0 (1.26) 10.9 (.43) 13.0 (.51) 100 2/0 (70.00) H70.00/25 2790.0 25.0 (0.98) 25.0 (.98) 13.3 (.52) 15.0 (.59) 100 3/0 (95.00) H95.00/32 2791.0 32.0 (1.26) 32.0 (1.26) 15.3 (.60) 17.0 (.67) 50 4/0 (120.00) H120.00/32 2792.0 32.0 (1.26) 32.0 (1.26) 17.5 (.69) 19.0 (.75) 25 250MCM(150.00) H150.00/32 2793.0 32.0 (1.26) 32.0 (1.26) 19.5 (.77) 21.0 (.83) 25 350MCM(185.00) H185.00/32 2815.0 32.0 (1.26) 32.0 (1.26) 21.2 (.83) 23.5 (.93) 25 500MCM(240.00) H240.00/40 2815.5 40.0 (1.58) 40.0 (1.58) 23.0 (.91) 25.0 (.98) 25 CRIMPER SELECTOR GUIDE See page 122. * Different standard packs are available as shown. To order the desired standard pack, please use the quantity required as a suffix to the cat. no. Example for 100 standard pack: Type H0.50/6, Cat. No. 2216.0/100 120 Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com Ferrules Dual Wire Insulated Dual Wire Ferrules have larger diameters and special shaped sleeves that accept two conductors of the same or different size. They provide an efficient connection of multiple wires in the same terminal clamp or simplify wire jumpering between terminal clamps. They are color coded with the same convention as the insulated DIN standard ferrules. To ensure efficient ferrule crimping always select the smallest ferrule diameter that fits the wire and use only professional crimping tools. (Please refer to the ordering pages and the Crimper Selector Guide on page 109.) * Sleeve: polypropylene * Tube: tin plated copper DUAL WIRE FERRULES Tested According To: CSA Std C22.2 No. 65-93 CSA Std C22.2 No. 188-M1983 ANSI/UL Std No. 486A ANSI/UL Std No. 486C 220672 Wires x AWG (mm2) Color Type - Wire Connectors - Splicing Wire and Cable Connectors - Wire Connectors and Soldering Lugs for Use with Copper Conductors - Splicing Wire Connectors Cat. Stripping Length No. mm (in.) 2794.0 11.0 (.43) A 14.6 (.57) Ferrule Dimensions mm (in.) B C D1 8.2 (.32) D2 Std. Pk.* 2x20 (2x.50) White H2x0.50/8 1.7 (.07) 3.0 (.12) 5.0 (.20) 500/100 2x18 (2x.75) Gray H2x0.75/8 2775.0 11.0 (.43) 14.6 (.57) 2x18 (2x.75) Gray H2x0.75/10 2795.0 13.0 (.51) 16.4 (.65) 8.2 (.32) 2.0 (.08) 3.0 (.12) 5.5 (.22) 500/100 10.0 (.39) 2.0 (.08) 3.0 (.12) 5.5 (.22) 500/100 2x18 (2x1.0) Red H2x1.00/8 2776.0 11.0 (.43) 15.4 (.61) 8.2 (.32) 2.4 (.09) 3.2 (.13) 5.8 (.23) 500/100 2x18 (2x1.0) Red H2x1.00/18 2796.0 21.0 (.83) 25.2 (.99) 18.0 (.71) 2.4 (.09) 3.2 (.13) 5.8 (.23) 500/100 2x16 (2x1.5) Black H2x1.50/8 2777.0 12.0 (.47) 15.8 (.62) 8.2 (.32) 2.6 (.10) 3.6 (.14) 6.5 (.26) 500/100 2x16 (2x1.5) Black H2x1.50/12 2797.0 16.0 (.63) 19.6 (.77) 12.0 (.47) 2.6 (.10) 3.6 (.14) 6.5 (.26) 500/100 2x14 (2x2.5) Blue H2x2.50/10 2778.0 14.0 (.55) 18.5 (.73) 10.0 (.39) 3.3 (.13) 4.5 (.18) 8.0 (.31) 500/100 2x14 (2x2.5) Blue H2x2.50/12 2798.0 17.0 (.67) 20.5 (.80) 12.0 (.47) 3.3 (.13) 4.5 (.18) 8.0 (.31) 500/100 2x12 (2x4.0) Gray H2x4.00/12 2799.0 16.0 (.63) 22.0 (.87) 12.0 (.47) 3.9 (.15) 5.2 (.20) 9.0 (.35) 100 2x10 (2x6.0) Yellow H2x6.00/12 2800.0 18.0 (.71) 23.0 (.91) 12.0 (.47) 5.0 (.20) 6.2 (.24) 11.4 (.45) 100 2x8 (2x10.0) Red H2x10.00/12 2801.0 18.0 (.71) 24.0 (.94) 12.0 (.47) 6.2 (.24) 7.6 (.30) 13.4 (.53) 100 2X6 (2x16.0) Blue H2x16.00/16 2802.0 20.0 (.79) 29.0 (1.14) 16.0 (.63) 8.9 (.35) 9.5 (.37) 17.2 (.68) 100/50 INSULATED FERRULES Assortment Box * Different standard packs are available for many ferrules. To order the desired standard pack, please use the quantity required as a suffix to the Cat. No. Handy Assortment Boxes for convenient dispensing and storage of Industry and DIN Standard Insulated Ferrules. Types AB1-S and AB1-D are equipped with five different ferrule sizes. Types AB2-S and AB2-D are equipped with four different ferrule sizes. Contents of each box is listed. Dimensions for industry and DIN standard insulated ferrules are listed on pages 106. Example: Type H2x0.50/0, Cat. No. 2794.0/100 for a standard pack of 100 AB1-S AB2-S Ferrule Qty. AWG (mm2) Ferrule Type Ferrule Cat. No. Ferrule Color AB1-S Industry Standard 50 20 (.50) H0.50/8 100 20 (.75) H0.75/8 100 18 (1.00) H1.00/6 100 16 (1.50) H1.50/8 50 14 (2.50) H2.50/8 2201.0 2202.0 2399.0 2204.0 2206.0 Orange Whiite Yellow Red Blue AB2-S Industry Standard 50 12 (.4.0) H4.00/10 20 10 (6.0) H6.00/12 20 8 (10.0) H10.00/12 10 6 (16.0) H16.00/12 2208.0 2210.0 2212.0 2214.0 Gray Black Ivory Green AB1-D DIN Standard 50 20 (.50) 100 20 (.75) 100 18 (1.0) 100 16 (1.5) 50 14 (2.5) H0.50/6 H0.75/8 H1.00/8 H1.50/8 H2.50/8 2864.0 2867.0 2871.0 2841.0 2845.0 White Gray Red Black Blue AB2-D DIN Standard 50 12 (4.00) 20 10 (6.00) 20 8 (10.00) 10 6 (16.00) H4.00/10 H6.00/12 H10.00/12 H16.00/12 2848.0 2851.0 2853.0 2855.0 Gray Yellow Red Blue Type Cat. No. Std. Pk. AB1-S 2884.9 1 AB2-S 2885.9 1 AB1-D 2884.0 1 AB2-D 2885.0 1 Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com 121 Ferrules Ferrule and Wire Size by Crimper Type Use this Selector Guide to determine ferrule and wire sizes which can be crimped. Refer to ordering pages 124-125 for selection and ordering information of crimpers. 1. Determine the wire size(s) to be used. 2. To insure efficient ferrule crimping, always select the smallest ferrule diameter that fits the wire. 3. Based on the ferrule size, choose the crimper type appropriate for use. 4. Select the crimper style best suited for your application. CRIMPER STYLES 26 .14 24 22 20 20 18 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 250MCM .25 .34 .50 .75 1.00 1.50 2.50 4.00 6.00 10.00 16.00 25.00 35.00 50.00 70.00 95.00 120.00 150.00 F p X X X G FC im Cr Ferrule Size mm2 Wire Size AWG VISE MOUNT FERRULE CRIMPER PNEUMATIC FERRULE CRIMPER e E1 r Ty p 10 .0 e 00 E1 10 .0 E1 05 10 .0 10 E1 10 .0 15 E1 10 .0 20 22 .01 4 * 22 .01 5 22 .01 6 * 22 .01 7 UNIVERSAL FERRULE CRIMPER X X X X X X X X X X Dual Wire Ferrules E110.000 crimper covers 2x20 to 2x12 AWG dual wire ferrules E110.010 crimper covers 2x10 to 2x8 AWG dual wire ferrules E110.015 crimper covers 2x6 AWG dual wire ferrules Key: = Multi-Cavity Range X = Individual Cavity * Insulated ferrule/wire size range is shown, uninsulated ferrule range is 16-14 AWG (1.50 - 2.5mm2). 122 Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com Custom Assemblies Available * Most competitive in industry * Made to your specifications * Large inventory of parts * Variety of colors available * Custom marking tags * Up to 6' custom assemblies Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com 123 Tools Universal Ferrule Crimper Front Conductor Entry One die crimps a wide range of insulated and uninsulated ferrule sizes. Three Universal Ferrule Crimpers are offered to crimp different ferrule and wire size ranges up to 16mm2 (6 AWG). Universal Ferrule Crimper * Positive ratcheting with spring return * Trapezoidal crimp geometry * Comfort grip plastic handle * Hardened steel frame, matte black Universal Ferrule Crimper Universal Ferrule Crimper Part No. Wire/ AWG Ferrule mm2 Std. Pk. Part No. Wire/ AWG Ferrule mm2 Std. Pk. Part No. Wire/ AWG Ferrule mm2 Std. Pk. E110.000 26 - 10 0.14 - 6 1 E110.005 20 - 8 0.5 - 10 1 E110.010 8-6 10 - 16 1 Replacement Spring Set: 185140008 Handle Spring Set 318001002 Rachet Spring Replacement Spring Set: 185140008 Handle Spring Set 318001002 Rachet Spring Replacement Spring Set: 185140008 Handle Spring Set 318001002 Rachet Spring Ferrule Crimper Side Conductor Entry * Positive ratcheting with spring return * Emergency release * Trapezoidal crimp geometry * Comfort grip plastic handle * Hardened steel frame, matte black Individual crimp cavities conform to industry standard insulated and uninsulated ferrules from 25-50mm2 (4-1 AWG). Ferrule Crimper 124 Ferrule Crimper Ferrule Crimper Part No. Wire/ AWG Ferrule mm2 Std. Pk. Part No. Wire/ AWG Ferrule mm2 Std. Pk. E110.015 4-2 25 - 35 1 E110.020 1 50 1 Part No. Wire/ AWG Ferrule mm2 Std. Pk. 22.030 2/0-250 MCM 70 - 150 1 Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com Pneumatic Crimping Tool Altech's pneumatic crimping tools speed the crimping process of insulated or uninsulated ferrules for a wide range of wire sizes up to 8 AWG. Altech pneumatic crimpers are simple and easy to use. Just install the ferrule over the end of the stripped wire and insert it into either the front or side tool opening. Then touch the actuating lever or push the footswitch pedal to initiate the crimp cycle. Once the head closes it will automatically reopen after crimping. The resulting crimp features a compact trapezoidal cross section which is mechanically very strong and provides a large surface to insure a highly efficient electrical contact. Crimp ferrules efficiently and economically. A unique dual crimping head provides convenient front or side wire entry, allowing crimping from multiple positions. This features makes crimping in tight places simple. Choose either lever actuated, hand held units or hands-free footswitch operated table top models, in two basic tool sizes. Hand held models feature a flexible coil air-hose with 1/4" NPT interchange connector for quick hookup with a standard push-to-connect coupler. The table top units also include a flexible coil air hose to the footswitch and a 1/4" NPT interchange located on the footswitch for one hand push-to-connect supply hook-up. They feature a sturdy metal base with integral table clamp and dual storage trays for quick access to the ferrule supply. The air release port on the footswitch has been quieted with a sintered bronze air silencer. The footswitch has a metal frame and a tough fiberglass shroud. Its spring return pedal provides for short actuating cycles. Wire/ Ferrule Size AWG mm2 Type Cat. No. Tool Wt. g (lbs.) Std. Pk. Hand Held Crimper with Actuating Lever Crimp Insulated Ferrules and Uninsulated Ferrules ACT2.5-P 0.25-2.5 22.014 430 (.95) 1 24-14 Hand Held Crimper with Actuating Lever Crimp Insulated Ferrules and Uninsulated Ferrules ACT10-P 4.0-10.0 22.015 430 (.95) 1 12-8 Table Top Crimper with Footswitch and Storage Trays Crimp Insulated Ferrules 24-14 and Uninsulated Ferrules ACT2.5-T 0.25-2.5 22.016 1000 (2.20) 1 Table Top Crimper with Footswitch and Storage Trays Crimp Insulated Ferrules 12-8 and Uninsulated Ferrules ACT10-P 4.0-10.0 22.017 1000 (2.20) 1 Magnetic Mounting Holder for hand held pneumatic crimpers ACT-DXP 22.018 --- 1 Counterbalance for hand held pneumatic crimpers CT-DUP 22.019 --- 1 Tool Optional items for the hand held crimper include a counterbalance for maximum control and a magnetic holder for storage. * Operates on 60 - 90 psi air supply * Crimp insulated and uninsulated ferrules * Trapezoidal crimp geometry * Flexible coil air hose with 1/4" NPT interchange * Metal tool body and base * Hardened steel crimp head Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com 125