LGH High Voltage Connectors Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 to 6-4 LGH Lead Assemblies and Receptacles 5 KVDC, LGH 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 10 KVDC, LGH 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5 to 6-8 15 KVDC, LGH 12 L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9 to 6-11 20 KVDC, LGH 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-12 to 6-15 25 KVDC, LGH 1 L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16 to 6-18 30 KVDC, LGH 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19, 6-20 40 KVDC, LGH 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-21 to 6-23 50 KVDC, LGH 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-24 to 6-26 Commercial Single Line Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-27 10 KVDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28 20 KVDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-29 30 KVDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30 Two-Position Connectors, 10 KVDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-31 to 6-33 Multi-Pin Circular Commercial Connectors, 27 KVDC . . . . . . . . . . . . . . . . . . .6-34, 6-35 Multi-Line High Voltage Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-36 5-Pin, Metal-Shell Circular Connectors, Military-Type . . . . . . . . . . . . . . . . . . . .6-37, 6-38 6 7-Pin, Metal-Shell Circular Connectors, Military-Type . . . . . . . . . . . . . . . . . . . .6-39, 6-40 LGH High Voltage Connectors 6-Pin, Subminiature Rectangular Connectors . . . . . . . . . . . . . . . . . . . . . . . .6-41 to 6-45 LGH Micro-Miniature Connectors and Cable Assemblies . . . . . . . . . . . . . . .6-46 to 6-49 Medical Receptacles (Used Primarily for Patient Monitoring) . . . . . . . . . . . . .6-50, 6-51 9 Position LGH MATE-N-LOK Style Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-52 Various Specials 6 Position LGH Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-53, 6-54 3 Position LGH Compact Flange Mounted Connector . . . . . . . . . . . . . . . . . . . .6-53, 6-55 Printed Circuit Board Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-56 Multiple Receptacle with Integral, Molded Flange for Bulkhead Applications (Gold Pins) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-56 CRT Lead Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-57, 6-58 CRT-Base Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-59, 6-60 Rack and Panel Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-61, 6-62 Heavy Duty (VRL) RFI-Shielded Lead Assemblies and Receptacles . . . . . . . . . . . . .6-63 Field Installable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-64 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-65 LGH Product Worksheet for Ordering Custom Designs . . . . . . . . . . . . . . . . . . . . . .6-66 6-1 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Introduction Product Facts n n n n n No exposed high voltage parts Space saving -- maximum performance from small size and weight Fast connect and disconnect Wide temperature range -- -67F to +257F [-55C to +125C], continuous Positive mating of lead into receptacle n Hermetically sealed n RFI shielding -- optional n n n n n n n n n n n n n n n Fungus, moisture, oil, and chemical resistant High altitude operation -- at any altitude without voltage derating Excellent mechanical strength -- resists vibration and shock High dielectric strength Preassembled -- no tools required High reliability -- operates under extreme environmental conditions Unaffected by ultra-violet light Corona resistant -- virtually unaffected by ozone or corona Radiation resistant Lead wire remains flexible to -67F [-55C] Non-toxic insulation -- does not give off toxic fumes when burned The development of high voltage hermetically sealed connectors and LGH High Voltage Lead Assemblies and Receptacles represented two major advances in the science of high voltage application -- both pioneered by Tyco Electronics. As a result of this technological advantage, Tyco Electronics is the leading manufacturer of high voltage, high altitude, high temperature lead assemblies and connectors. has conducted extensive research, development, quality studies and reliability programs yielding numerous standard products for military and industrial high voltage applications. In the field of high voltage application, Tyco Electronics For more information contact Tyco Electronics. LGH High Voltage Lead Assemblies and Receptacles are used in many systems' designed to meet or exceed military specifications. A sampling of specifications to which samples of these products have been tested, is listed to the right. LGH Test Methods and Conditions LGH Leads and Receptacles, LGH 1 4 through LGH 4 Product Spec. -- 108-36033 EIA RS-364 Electrical Dielectric Withstanding Voltage -- EIA-364-20 Condition I (MS202, Method 301) Insulation Resistance -- EIA-364-21, (MS202, Method 302) Mechanical Vibration, Sinusoidal -- EIA-364-28, Test Condition I, (MS202, Method 201) Shock -- EIA-364-27, Method H Environmental Barometric Pressure -- Sea Level to 70,000 feet, MIL-Std-202, Method 105, Condition C Thermal Shock -- EIA-364-32, 5 cycles -67F to +257F [-55C to +125C] Excellent shelf life Meets applicable military specifications Color coded for easy identification Quick, easy installation 6-2 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Introduction (Continued) LGH leads and receptacles find wide application where high voltage is used in harsh environments. LGH leads and receptacles are lightweight, miniature, extremely reliable and they maintain peak performance under high temperature, high altitude applications. They are equally applicable to low temperature, low altitude devices. Lead Assemblies and Receptacles Voltage Ratings The voltage ratings tabulated here and noted elsewhere apply to LGH molded-end lead assemblies properly mated with appropriate LGH receptacles, which are properly potted or otherwise protected on the back end. LGH Series Leads and receptacles shown on the following pages are commonly used items. Hundreds of variations of these products are available, as well as custommade units. Consult Tyco Electronics for information on high voltage connectors for applications not satisfied by components listed here. Normal Capacitance pF/ft. pF/m *** -- 55 180 55 180 35 115 35 115 28 144 115 35 28 144 Mating Length/Depth LGH 14 LGH 12 LGH 12 L LGH 1 LGH 1L LGH 2 LGH 3 LGH 4 .25 .53 .89 .88 1.69 1.44 1.81 2.00 [6.35] [13.46] [22.61] [22.35] [42.93] [36.58] [45.97] [50.80] Wire Size 22 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG When ordering LGH items: identify item, list Tyco Electronics part number, and specify quantity. Note: Special packaging, special marking and/or special testing of LGH leads and receptacles are available on request, as well as custom-made assemblies. Consult Tyco Electronics for details. Operating Voltage* 3 Min. Hipot** Kilovolts DC Kilovolts DC 5 10 15 20 25 30 40 50 7.5 15 23 30 38 45 55 60 *Sea level to 70,000 ft. [21,336 m], -55C to +125C [-67F to +257F]. **Sea level at 25C (77F). ***LGH 14 is not shielded Minimum Bend Radii, nominal, for cables without additional covering over silicone insulation and for shielded cable. Insulation Type Standard Shielded .25 .75 14, 12, 12 L 19.0 6.4 1.00 .50 1, 1L, 3 12.7 25.4 1.50 1.00 2, 4 25.4 38.1 Specifications Lead Length Tolerance (including pigtail) -- Lengths to 24 [609.6], .125 [3.28]: 24 [609.6] and longer, 1% of length. Lead Insulation -- Silicone rubber, durometer reading 60 to 70 (reference MIL-W-16878/8, Type FF); color, white. Lead assemblies with other colors and insulation materials such as PVC and Teflon can be manufactured on request. Conductors (per MIL-W-16878/8) -- LGH 12, LGH 12 L, LGH 1, LGH 1L and LGH 3 lead assemblies contain 41 strands minimum of 32 AWG [0.03 mm2] wire, silver plated, to compose a 16 AWG [1.25 mm2] stranded conductor .06 nominal O.D. [1.5]; LGH 2 and LGH 4 lead assemblies contain 19 strands minimum of 29 AWG [0.07 mm2] wire, silver plated, to compose a 16 AWG [1.25 mm2] stranded conductor .06 nominal O.D. [1.5]. Silver plating is per ASTM-B298-58T. Pigtail -- Solder dipped Socket -- Bronze per ASTM-140, alloy B, gold plated per MIL-G-45204, 6 Type II, (0.000030 [0.00076] gold over 0.000030 [0.00076] nickel per QQ-N290). Socket is crimped to lead wire. Cap Materials -- Polycarbonate glass-filled polyester or glass-filled epoxy. Molded End -- Silicone rubber per ZZ-R-765, Class IIa and IIb, grade 60. Positive Stop Ferrule -- Glass-filled polyester Marking -- Per MIL-STD-130 Washer -- TFE, electrical grade LGH High Voltage Connectors LGH Lead Assemblies are manufactured with a silicone rubber end having a specified mating length (see above table) molded onto a 16 AWG white silicone rubber wire. These assemblies provide extreme reliability and safety for high voltage applications in severe environments. LGH 14 -- 22 AWG (19/34) LGH Series Single End Lead Assembly Single End Lead Assembly with Positive Stop Ferrule Shielded Lead Assembly RFI Shielded Lead Assembly Maximum Conductor Resistance All Series 4.75 ohms/1000 ft. 15.6 ohms/1000m. TEFLON is a trademark of E. I. DuPont de Nemours and Company. 6-3 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Introduction (Continued) LGH Receptacles are manufactured in molded glass epoxy having a specified mating depth (see table on previous page). When used with LGH lead assemblies they offer the ultimate in dependability, even under harsh environmental conditions. Typical receptacles are shown here. Specific units, with part numbers, are shown by series in the following pages. Specifications (All units) (Canned units only) Pin Assembly -- Brass per ASTM-B-16 and QQ-B-626; tin plated per MIL-T-10727, Type I or II, .00010" min. thickness.* Body -- Molded glass-filled epoxy Marking -- Per MIL-STD-130 Solder Flange -- Brass per ASTM-B-16 and QQ-B-626; tin plated per MIL-T-10727, Type I or II, .00010" min. thickness Hermeticity -- Leak rate less than 1 x 10-8 cc He/sec. per MIL-STD-202, Method 112B, Cond. C. *Hermetically sealed receptacles are plated after molding therefore we cannot guarantee the minimum thickness of copper under plating .000100 [0.00254] on the mating end of the pin contact. LGH Receptacles for Canned Units These receptacles are for hermetically sealed, gas- or oil-filled units, and they are recommended for canned units filled with potting compound.** Glass-epoxy receptacle for splice application Glass-epoxy receptacle for encapsulated units **CAUTION: Follow manufacturer's instructions on preparing and handling potting. LGH voltage ratings apply only when a proper bond is achieved between the back end of the receptacle and the compound. LGH Receptacles for Cast or Encapsulated Units These units are for use where no metal can is required. Hermetically sealed, glass-epoxy receptacle for canned units Glass-epoxy, flanged receptacle for bulkhead splice applications Glass-epoxy, flanged receptacle for bulkhead applications LGH Lead Assemblies and Receptacles, 5 KVDC, LGH 14 .12 Single End Lead Assemblies Assembly Length [ 3.0] Molded End, Polyester Cap, Black Silicone Rubber .250 [6.35] O .105 Min. [2.67] Washer, Teflon, .280 Qty. 2 [7.11] O .380 [9.65] O .093 [2.36] .38 .12 [9.7 3.0] #22 AWG Silicone Insulated Lead Wire, White Part Number 445162 Part Number 445162-1 445162-2 5-445162-2* 445162-3 445162-4 *RoHS compliant Part Number. 1/4-28 UNF Thread Receptacle, Metal Flange Assembly Length 6.0 152.4 12.0 304.8 18.0 457.2 24.0 609.6 .250 Dia. [6.35] .370 Dia. [9.40] .400 [10.16] .270 [6.86] Part Number 445159-1 and Part Number 5-445159-1 (RoHS) 6-4 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 10 KVDC, LGH 1 2 Single End Lead Assemblies Assembly Length 6.0 152.4 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 Part Number 830611 Part Number 2-830611-1* 2-5830611-1* 4-830611-8* 4-5830611-8* 2-830611-5* 2-5830611-5* 830611-1* 5830611-1* 1-830611-0* 1-5830611-0* 2-830611-3* 2-5830611-3* *RoHS compliant Part Number. Single Molded End Lead Assemblies Assembly Length 24.0 609.6 Part Number 868313-3* 5-868313-3* *RoHS compliant Part Number. Part Number 868313 Double End Lead Assemblies Part Number 830612 Single End Lead Assemblies with Positive Stop Ferrules Assembly Length 6.0 152.4 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 Part Number 862545 Part Number 830612-3 6 830612-2 830612-8 LGH High Voltage Connectors Assembly Length 6.0 152.4 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 830612-1 2-830612-6 830612-4 Part Number 862545-1* 5-862545-1* 862545-4* 5-862545-4* 862545-6* 5-862545-6* 862545-8* 5-862545-8* 1-862545-8* 6-862545-8* * 1-862545-1 *RoHS compliant Part Number. Double End Lead Assemblies with Positive Stop Ferrules Part Number 862546 Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in lengths and material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult Tyco Electronics. TEFLON is a trademark of E. I. DuPont de Nemours and Company. Assembly Length 6.0 152.4 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 Part Number 862546-1 862546-4 862546-6 862546-8 1-862546-0 1-862546-5 6-5 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 10 KVDC, LGH 1 2 (Continued) Double End Lead Assemblies with Positive Stop Ferrules with Teflon Wire Assembly Length .53 [13.5] Typ. .181 Min. [4.59] Typ. Polyester Cap, Green 16 AWG [1.3 mm2] Shrink Tubing .39 Max. [9.9] Typ. #20 Teflon Insulated Wire, White O .45 Max. [11.4] Typ. Part Number 860529 Double End Lead Assemblies with Positive Stop Ferrules with #22 Wire Assembly Length .53 [13.4] Typ. .181 Min. [4.60] Typ. 16 AWG [1.3 mm2] Polyester Cap, Green .39 [9.90] Min. Typ. Part Number Assembly Length 6.0 152.4 7.0 177.8 10.0 254.0 13.0 330.2 16.0 406.4 860529-2 860529-6 860529-8 1-860529-0 860529-4 .12 [ 3.0] O .090-.096 [2.28-2.43] Part Number Assembly Length 11.0 .12 279.4 3.0 449578-1 #22 Silicone O .49 Max. Insulated Wire, [12.4] Typ. White Part Number 449578 Shielded Single End Lead Assemblies with Ground Lead Dims. Assembly Length C E 12.0 6.0 2.0 304.8 152.4 50.8 18.0 6.0 1.5 457.2 152.4 38.1 24.0 6.0 1.5 609.6 152.4 38.1 36.0 12.0 2.0 914.4 304.8 50.8 Part Number 846985 Part Number 846985-9* 5-846985-9* 2-846985-2* 2-846985-3* 1-846985-8* *RoHS compliant Part Number. Assembly Length 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 Shielded Double End Lead Assemblies with Ground Lead Part Number 858885 Dim. B 8.0 203.2 6.0 152.4 8.0 203.2 6.0 152.4 6.0 152.4 Part Number 858885-3* 2-858885-7* 858885-4* 2-858885-5* 7-858885-5* 858885-6* *RoHS compliant Part Number. TEFLON is a trademark of E. I. DuPont de Nemours and Company. 6-6 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 10 KVDC, LGH 1 2 (Continued) RFI Shielded Single End Lead Assemblies* Part Number 861807 Assembly Length 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 Part Number 861808 Assembly Length 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 RFI Shielded Double End Lead Assemblies* Part Number 861807-1 861807-2 861807-7 861807-9 Part Number 861808-1 861808-9 1-861808-0 1-861808-2 1-861808-6 6 Assembly Length 18.0 457.2 LGH High Voltage Connectors Part Number 863330-1 Part Number 863330-1 * These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861252-1. 6-7 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 10 KVDC, LGH 1 2 (Continued) Glass-Epoxy Receptacles with .53 [13.46] Barrel Depth For Encapsulated Units Part Number 830178-1 RoHS Part Number 5-830178-1 Flanged, for Hermetic Seal Part Number 861252-1 RoHS Part Number 5-861252-1 Weight -- 1.2 grams Weight -- 2 grams 5/16-32 UNEF Thread Receptacles are available with gold plated contacts. 5/16-32 UNEF Thread Bolt-mount, Feed-through Part Number 830174-1 Special Receptacle Part Number 448462-1 Weight -- 5.8 grams .640 .010 [16.28 0.25] .030 Max. [0.76] Gate Cutoff 5/16-32 UNEF Thread 5/16-32 UNEF-2A Thread 3/8-24 UNF-2A Thread Note: Receptacle will accept a LGH 12 lead with a .53 [13.5] molded end length. Flanged, Bolt Mount Part Number 830395-1 RoHS Part Number 5-830395-1 Weight -- 4.2 grams Splice Part Number 830177-1 Weight -- 3.5 grams 5/16-32 UNEF Thread T Connector Part Number 849418-1 5/16-32 UNEF Thread Weight -- 15 grams Receptacle Part Number 830200-1 RoHS Part Number 5-830200-1 5/16-32 UNEF Thread .19 [4.8] Min. Full Thread 5/16-32 UNEF Thread O .50 [12.70] .62 [15.7] .31 [7.9] O .200 [5.08] Note: Receptacle to mate with LGH 12 Lead Assembly. 6-8 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 15 KVDC, LGH 1 2 L Single End Lead Assemblies Assembly Length 6.0 152.4 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 Part Number 830613 Part Number 1-830613-0* 830613-2* 5830613-2* 1-830613-2* 1-5830613-2* 830613-1* 5830613-1* 830613-7* 5830613-7* 1-830613-4* 1-5830613-4* RoHS compliant Part Number. Assembly Length 6.0 152.4 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 Double End Lead Assemblies Part Number 830614 Assembly Length 6.0 152.4 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 Part Number 862547 1-830614-5 830614-2 830614-3 830614-1 1-830614-6 6 2-830614-5 LGH High Voltage Connectors Single End Lead Assemblies with Positive Stop Ferrules Part Number Part Number 862547-1* 862547-4* 5-862547-4* 862547-6* 5-862547-6* 862547-8* 862547-9* 1-862547-9* 6-862547-9* RoHS compliant Part Number. Double End Lead Assemblies with Positive Stop Ferrules Assembly Length 6.0 152.4 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 Part Number 862548 Part Number 862548-1 862548-4 862548-6 862548-8 1-862548-6 1-862548-4 6-9 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 15 KVDC, LGH 1 2 L (Continued) Shielded Single End Lead Assemblies Part Number 858886 Assembly Length 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 Terminated End Ground Lead Length(s) D & E 8.0 203.2 8.0 203.2 12.0 304.8 12.0 304.8* 8.0 203.2 C 1.5 38.1 3.0 76.2 3.0 76.2 6.0 152.4 3.0 76.2 Pigtail End Pigtail Length B .25 6.4 .38 9.7 .38 9.7 .38 9.7 .38 9.7 Part Number 858886-2 RoHS Part Number 5-858886-2 1-858886-4 -- 1-858886-8 -- 858886-1 -- 858886-6 -- *One ground lead, pigtail end only. One ground lead, terminated end only. Shielded Double End Lead Assemblies Assembly Length 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 Part Number 858945 Part Number 1-858945-6 1-858945-5* 2-858945-1 858945-3 1-858945-4 *Two ground leads, 12.0 [304.8] each. RFI Shielded Single End Lead Assemblies* Assembly Length 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 Part Number 861809 RFI Shielded Double End Lead Assemblies* Assembly Length 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 Part Number 861810 Part Number 861809-1 861809-4 861809-5 861809-6 Part Number 861810-1 861810-6 861810-7 861810-9 * These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861253-1. 6-10 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 15 KVDC, LGH 1 2 L (Continued) Glass-Epoxy Receptacles with .89 [22.61] Barrel Depth Bolt-Mount, Feed-Through Part Number 858856-1 Flanged, For Hermetic Seal Part Number 861253-1 RoHS Part Number 5-861253-1 Weight -- 14 grams 5/16-32 UNEF Thread Weight -- 3 grams 5/16-32 UNEF Thread Flanged, Bolt Mount Part Number 858857-1 RoHS Part Number 5-858857-1 Weight -- 6 grams Splice Part Number 858082-1 6 Weight -- 10.5 grams LGH High Voltage Connectors 5/16-32 UNEF Thread 5/16-32 UNEF Thread Note: If the panel or mounting hardware is at ground potential, guard against arc-over and breakdown within the area defined by this line. Special Receptacle Part Number 448464-1 1.000 .010 [25.43 0.25] O .325 [8.25] T Connector Part Number 850736-1 RoHS Part Number 5-850736-1 .25 [6.4] Weight -- 23 grams 5/16-32 5/16-32UNEF-2A UNEF-2A Thread Thread 3/8-24 UNF-2A Thread Note: Receptacle will accept a LGH 12 L lead with a .89 [22.6] molded end length. 5/16-32 UNEF Thread For Encapsulated Units Part Number 858855-1 RoHS Part Number 5-858855-1 Weight -- 3 grams 5/16-32 UNEF Thread Receptacles are available with gold plated contacts. 6-11 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 20 KVDC, LGH 1 Single End Lead Assemblies Shielded Single End Lead Assemblies A1,2 .38 [9.7] 2.0 [50.8] 6.0 [152.4] 6.0 Teflon Part Number 849099 Part Number 837655 and 863701 Shielded Double End Lead Assemblies Double End Lead Assemblies Part Number 849104 Part Number 830126 and 863702 RFI Shielded Single End Lead Assemblies* Single End Lead Assemblies with Positive Stop Ferrules Part Number 861811 Part Number 862549 and 863703 Double End Lead Assemblies with Positive Stop Ferrules RFI Shielded Double End Lead Assemblies* Polycarbonate Cap, Red Part Number 862550 TEFLON is a trademark of E. I. DuPont de Nemours and Company. Part Number 861812 * These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861254-1. 6-12 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 20 KVDC, LGH 1 (Continued) Lead Assemblies (Continued) Description Single End Lead Assemblies Double End Lead Assemblies Single End Lead Assemblies (with Positive Stop Ferrules) Shielded Single End Lead Assemblies Shielded Double End Lead Assemblies RFI Shielded Single End Lead Assemblies** RFI Shielded Double End Lead Assemblies** 6 152.4 12 304.8 18 457.2 24 609.6 36 914.4 48 1219.2 6 152.4 12 304.8 18 457.2 24 609.6 36 914.4 48 1219.2 6 152.4 12 304.8 18 457.2 24 609.6 36 914.4 6 152.4 12 304.8 18 457.2 24 609.6 36 914.4 48 1219.2 6 152.4 12 304.8 18 457.2 Part Numbers Glass-Filled Polyester Cap Glass Epoxy Cap Non-RoHS RoHS Non-RoHS RoHS Polycarbonate Cap Non-RoHS RoHS 837655-7 5837655-7 863701-7 1-837655-1 1-5837655-1 1-863701-1 1-837655-0 1-5837655-0 1-863701-0 Metal Cap Non-RoHS -- -- -- -- 1-5863701-1 -- -- -- -- -- -- 837655-8 -- 863701-8 5863701-8 -- -- -- -- 837655-5 5837655-5 863701-5 5863701-5 -- -- -- 1-837655-3 1-5837655-3 1-863701-3 1-5863701-3 -- -- 863702-2 -- 1-830126-3 -- 1-863702-3 -- 1-830126-2 -- 1-863702-2 1-830126-6 -- 1-863702-6 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 830126-2 1-830126-7 -- 1-863702-7 -- -- -- -- 2-830126-1 -- 2-863702-1 -- -- -- -- 862549-1 -- 863703-1 -- -- -- -- 862549-4 5-862549-4 863703-4 -- -- -- -- 862549-6 -- 863703-6 -- -- -- -- 862549-8 -- 863703-8 -- -- -- -- 862549-9 5-862549-9 863703-9 -- -- -- -- 862550-1 -- -- -- -- -- -- 862550-4 -- -- -- -- -- -- 862550-6 -- -- -- -- -- -- 862550-8 -- -- -- -- -- -- 862550-9 -- -- -- -- -- -- 1-862550-3 -- -- -- -- -- -- -- -- -- -- 849099-71 -- -- 1-849099-21 -- -- -- -- -- -- -- -- -- 849103-52 5-849103-52 -- 24 609.6 -- -- -- -- 849099-91 849103-12 -- -- -- -- 36 914.41 48 1219.2 18 457.2 -- -- -- -- 849099-41 -- -- -- -- -- -- -- -- -- 1-849103-92 -- -- -- -- 1-849104-5 -- -- 849104-1 1-849104-6* 1-849104-7 1-849104-9* -- -- 6-849104-7 -- -- -- -- -- 5-849104-3 -- 24 609.6 -- -- -- -- 36 914.4 -- -- -- -- 48 1219.2 12 304.8 18 457.2 24 609.6 12 304.8 18 457.2 24 609.6 48 1219.2 -- -- -- -- -- -- -- -- -- -- 861811-1 -- -- -- -- -- -- 861811-4 -- -- -- -- -- -- 861811-5 -- -- -- -- -- -- 861812-1 -- -- -- -- -- -- 861812-4 -- -- -- -- -- -- 861812-3 -- -- -- -- -- -- 861812-2 849104-3 *Two ground leads, 6 [152.4] each. **These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861254-1. One ground lead, terminated end only. 1A dim. 3.0 [76.2]. 2A dim. 2.0 [50.8]. Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 6 LGH High Voltage Connectors Double End Lead Assemblies (with Positive Stop Ferrules) Assembly Length 6-13 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 20 KVDC, LGH 1 (Continued) Glass-Epoxy Receptacles with .88 [22.35] Barrel Depth Molded Receptacle Part Number 850306-3 RoHS Part Number 5-850306-3 Flanged, for Hermetic Seal Part Number 861254-1 RoHS Part Number 5-861254-1 .50 [12.7] 1/2-20 UNF Thread Weight -- 5 grams O .75 [19.11] 1.00 [25.4] 1/2-20 UNF Thread These receptacles are for use with RFI Shielded Lead Assemblies shown on the preceding page. For Encapsulated Units Part Number 834333-2 RoHS Part Number 5-834333-2 Weight -- 4 grams Bulkhead Receptacle Part Number 449690-1 RoHS Part Number 5-449690-1 1.25 [31.7] 1/2-20 UNF-2A Thread See Note .800 [20.32] O .50 [12.7] 1/2-20 UNF Thread 1.250 .875 [31.75] [22.23] O .375 [9.53] Special Receptacle Part Number 448463-1 O .140 Typ. [3.56] Note: Customer must protect back end against arc-over and breakdown if bulkhead and mounting hardware are metallic and at ground potential. .030 Max. [0.76] Gate Cutoff Flanged, Bolt Mount Part Number 858827-1 RoHS Part Number 5-858827-1 1.000 .010 [25.41 0.25] 1/2-20 UNF-2A Thread 1/2-32 UN-2A Weight -- 16 grams With Recessed Terminal for Encapsulated Units Part Number 849610-3 RoHS Part Number 5-849610-3 Weight -- 5 grams 1/2-20 UNF Thread Note: If the panel or mounting hardware is at ground potential, guard against arc-over and breakdown within the area defined by this line. 1/2-20 UNF Thread Receptacles are available with gold plated contacts. 6-14 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 20 KVDC, LGH 1 (Continued) Glass-Epoxy Receptacles with .88 [22.35] Barrel Depth (Continued) L-Shape Receptacles with .88 [22.35] Barrel Depth Splice Part Number 849662-1 -- Tin Plated Pins Bolt Mount, Feed-Through Part Number 846793-1 Weight -- 23 grams 1/2-20 UNF Typ. Thread 1/2-20 UNF Thread Y-Shape Receptacles with .88 [22.35] Barrel Depth Splice Part Number 849693-1 -- Tin Plated Pins Splice Part Number 830149-1 6 Weight -- 10 grams LGH High Voltage Connectors 1/2-20 UNF Thread 1/2-20 UNF Typ. Thread T-Shape Connector Part Number 836674-1 RoHS Part Number 5-836674-1 Weight -- 100 grams T-Shape Receptacles with .88 [22.35] Barrel Depth Splice Part Number 849671-1 -- Tin Plated Pins 1/2-20 UNF Thread 1/2-20 UNF Typ. Thread Receptacles are available with gold plated contacts. 6-15 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 25 KVDC, LGH 1 L Single End Lead Assemblies Shielded Single End Lead Assemblies Assembly Length 3.00 [76.2] 1.69 [42.9] 6.0 [152.4] Ground Lead Part Number 830637 Double End Lead Assemblies .62 [15.7] .38 [9.7] .50 [12.7] 2.0 [50.8] 6.0 [152.4] Part Number 846938 Shielded Double End Lead Assemblies Assembly Length 3.00 [76.2] .81 [20.57] .50 [12.7] 1.69 [42.9] Ground Lead Part Number 830638 Single End Lead Assemblies with Positive Stop Ferrules Part Number 849616 RFI Shielded Single End Lead Assemblies Assembly Length Metal Cap 1.69 [42.93] Socket Gasket Part Number 862551 1.50 [38.1] .84 Dia. [21.34] Protective Jacket 1.10 [27.49] Shrink Tubing Pigtail Part Number 861813 Double End Lead Assemblies with Positive Stop Ferrules RFI Shielded Double End Lead Assemblies Assembly Length Metal Cap 1.69 [42.93] .84 Dia. [21.34] Knurl 1.10 [27.49] Part Number 862552 Part Number 861814 6-16 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 25 KVDC, LGH 1 L (Continued) Lead Assemblies (Continued) Description Single End Lead Assemblies Double End Lead Assemblies Single End Lead Assemblies (with Positive Stop Ferrules) Shielded Single End Lead Assemblies Shielded Double End Lead Assemblies RFI Shielded Single End Lead Assemblies** RFI Shielded Double End Lead Assemblies 6 152.4 12 304.8 18 457.2 24 609.6 36 914.4 48 1219.2 6 152.4 12 304.8 18 457.2 24 609.6 36 914.4 48 1219.2 6 152.4 12 304.8 18 457.2 24 609.6 36 914.4 48 1219.2 6 152.4 12 304.8 18 457.2 24 609.6 36 914.4 48 1219.2 18 457.2 24 609.6 36 914.4 48 1219.2 12 304.8 18 457.2 36 914.4 60 1524.0 12 304.8 24 609.6 48 1219.2 12 304.8 18 457.2 24 609.6 36 914.4 48 1219.9 Polycarbonate Cap Non-RoHS RoHS Part Numbers Glass-Filled Polyester Cap Glass Epoxy Cap Non-RoHS RoHS Non-RoHS RoHS 2-830637-1 -- 2-863705-1 -- -- -- -- 1-830637-2 1-5830637-2 1-863705-2 -- -- -- -- 1-830637-3 1-5830637-3 1-863705-3 -- -- -- -- 2-830637-8 2-5830637-8 2-863705-8 7-863705-8 -- -- -- 830637-5 5830637-5 863705-5 -- -- -- -- 2-830637-4 2-5830637-4 2-863705-4 -- -- -- 863706-2 -- 1-830638-5 -- 1-863706-5 -- 2-830638-0 -- 2-863706-0 -- -- -- -- 830638-9 -- 863706-9 -- -- -- -- -- 830638-2 -- Metal Cap Non-RoHS -- -- -- -- -- -- 830638-6 -- 863706-6 -- -- -- -- 1-830638-9 -- 1-863706-9 -- -- -- -- 862551-1 -- 863707-1 -- -- -- -- 862551-4 5-862551-4 863707-4 -- -- -- -- 862551-6 -- 863707-6 -- -- -- -- 862551-8 -- 863707-8 5-863707-8 -- -- -- 1-862551-5 -- 1-863707-5 -- -- -- -- 1-862551-2 -- 1-863707-2 6-863707-2 -- -- -- -- -- -- -- -- -- 862552-4 -- -- -- -- -- -- 862552-6 -- -- -- -- -- -- 862552-1 862552-8 -- -- -- -- -- -- 1-862552-3 -- -- -- -- -- -- 1-862552-0 -- -- -- -- -- -- -- -- -- -- 2-846938-0 -- -- -- -- -- -- 2-846938-1 -- -- -- -- -- -- 1-846938-6 -- -- -- -- -- -- 846938-8 -- -- -- -- -- -- 849616-7 -- -- -- -- -- -- 1-849616-5 -- -- -- -- -- -- 1-849616-0* -- -- -- -- -- -- 2-849616-2* 7-849616-2* -- -- -- -- -- -- 861813-1 -- -- -- -- -- -- 861813-2 -- -- -- -- -- -- 861813-5 -- -- -- -- -- -- 861814-1 -- -- -- -- -- -- 1-861814-9 -- -- -- -- -- -- 2-861814-1 -- -- -- -- -- -- 1-861814-5 -- -- -- -- -- -- 861814-1 6 LGH High Voltage Connectors Double End Lead Assemblies (with Positive Stop Ferrules) Assembly Length -- *Two equal length ground leads. **These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861255-1. One ground lead, pigtail end only. One ground lead, terminated end only. Pigtail End 13 [330.2]. 6-17 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 25 KVDC, LGH 1 L (Continued) Glass-Epoxy Receptacles with 1.69 [42.93] Barrel Depth For Encapsulated Units Part Number 858868-1 RoHS Part Number 5-858868-1 Weight -- 15 grams Flanged, for Hermetic Seal Part Number 861255-1 RoHS Part Number 5-861255-1 Weight -- 17 grams 1/2-20 UNF Thread 1/2-20 UNF Thread These receptacles are for use with RFI Shielded Leads shown on the preceding page. Bolt-mount, Feed-through Part Number 858873-1 Weight -- 70 grams Flanged, Bolt Mount Part Number 846814-1 RoHS Part Number 5-846814-1 Weight -- 32 grams 1/2-20 UNF Thread 1/2-20 UNF Thread Splice Part Number 858030-1 With Recessed Terminal for Encapsulated Units Part Number 859058-3 Weight -- 52 grams Weight -- 16 grams 1/2-20 UNF Thread T-Shape Connector Part Number 830699-1 RoHS Part Number 5-830699-1 1/2-20 UNF Thread Weight -- 110 grams Flanged Receptacle Part Number 449925-1 1/2-20 UNF Thread Color -- Red 1.81 [46.0] O .50 [12.7] 1/2-20 UNF Thread .06 [1.5] .38 [9.7] Note: If the panel or mounting hardware is at ground potential, guard against arc-over and breakdown within the area defined by this line. Receptacles are available with gold plated contacts. 6-18 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 30 KVDC, LGH 2 Single End Lead Assemblies .38 Pigtail [9.7] Part Number 839564 Assembly Length 6.0 152.4 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 Part Number 1-839564-8* 839564-1* 5-839564-1* 2-839564-9* 839564-2* 5-839564-2* 1-839564-9* 6-839564-9* 1-839564-3* 6-839564-3* *RoHS compliant Part Number. Double End Lead Assemblies Assembly Length 8.0 203.2 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 Part Number 839565 Assembly Length 12.0 304.8 18.0 457.2 24.0 609.6 48.0 1219.2 Part Number 849371 Shielded Double End Lead Assemblies Assembly Length 24.0 609.6 36.0 914.4 48.0 1219.2 Assembly Length 12.0 304.8 24.0 609.6 36.0 914.4 48.0 1219.2 1.43 [36.32] Part Number 867447 TEFLON is a trademark of E. I. DuPont de Nemours and Company. 839565-1 2-839565-9 839565-9 2-839565-5 839565-6 6 Part Number 849371-2 849371-8 849371-3 849371-9 Part Number 1-848075-5 1-848075-6 2-848075-2** **Two ground leads, 6.0 [152.4] each Part Number 848075 RFI Shielded Single End Lead Assemblies*** 1-839565-3 LGH High Voltage Connectors Shielded Single End Lead Assemblies Part Number Part Number 867447-1 867447-2 867447-3 867447-4 Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in length and material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult Tyco Electronics. *** These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861256-1. 6-19 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 30 KVDC, LGH 2 (Continued) RFI Shielded Double End Lead Assemblies* Assembly Length 12.0 304.8 24.0 609.6 36.0 914.4 48.0 1219.2 1.43 [36.32] Part Number 867448 Part Number 867448-1 867448-2 867448-3 867448-4 Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in length and material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult Tyco Electronics. * These RFI Shielded Lead Assemblies mate with receptacle 861256-1. Glass-Epoxy Receptacles with 1.44 [36.58] Barrel Depth Flanged, for Hermetic Seal Part Number 861256-1 RoHS Part Number 5-861256-1 With Recessed Terminal for Encapsulated Units Part Number 849588-1 RoHS Part Number 5-849588-1 Weight -- 20 grams Weight -- 20 grams 1.81 [46.0] 3/4-16 UNF Thread These receptacles are for use with RFI Shielded Leads shown on the preceding page. 3/4-16 UNF Thread Flanged, Bolt Mount Part Number 850910-1 RoHS Part Number 5-850910-1 Bolt-mount, Feed-through Part Number 850735-1 Weight -- 42 grams Weight -- 70 grams 3/4-16 UNF Thread Note: If the panel or mounting hardware is at ground potential, guard against arc-over and breakdown within the area defined by this line. 3/4-16 UNF Thread For Encapsulated Units Part Number 1-849587-1 RoHS Part Number 1-5849587-1 Splice Part Number 850555-1 Weight -- 17 grams Weight -- 43 grams 1.56 [39.62] 3/4-16 UNF Thread TEFLON is a trademark of E. I. DuPont de Nemours and Company. 3/4-16 UNF Thread Receptacles are available with gold plated contacts. 6-20 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 40 KVDC, LGH 3 Single End Lead Assemblies Part Number 837975 Cap Mat'l: Epoxy Mldg. Cmpd., Green #16 AWG Silicone O .280 Covered Wire, Brown Max. [7.11] 1.81 [46.00] .67 O 1.13 Max. [17.0] [28.70] Assembly Length .38 .12 [9.7 3.0] Pigtail Part Number 868354 1.81 [46.0] Assembly Length .675 [17.15] .38 .06 [9.65 1.52] .28 Max. [7.11] Dia. Wire, #16 AWG, Silicone Insulated Part Number 869084 Wire Color -- Part Number 837975-6* -- 837975-8* -- 837975-3* 5-837975-3* 1-837975-6* 6-837975-6* -- -- 837975-2* -- 837975-9* 5-837975-9* Brown 868354-2* Brown 869084-1* Red 869084-2* Yellow 869084-3* Green 869084-4* White 869084-5* 869084-6* Brown 5-869084-6* 869084-7* Yellow 5-869084-7* 869084-8* Green 5-869084-8* 869084-9* White 5-869084-9* 6 LGH High Voltage Connectors 1.12 Dia. [28.45] Assembly Length 6.0 152.4 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 60.0 1.00 1524.0 25.4 18.0 .25 457.2 6.35 18.0 .25 457.2 6.35 18.0 .25 457.2 6.35 18.0 .25 457.2 6.35 18.0 .25 457.2 6.35 24.0 .25 609.6 6.35 24.0 .25 609.6 6.35 24.0 .25 609.6 6.35 24.0 .25 609.6 6.35 36.0 .25 914.4 6.35 48.0 .25 1219.2 6.35 36.0 .25 914.4 6.35 36.0 .25 914.4 6.35 Brown 1-869084-0* Red 1-869084-1* 1-869084-2* Yellow 6-869084-2* Green 1-869084-3* 6-869084-3* *RoHS compliant Part Number. Double End Lead Assemblies Assembly Length 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 Part Number 830649 Part Number 830649-1 830649-3 1-830649-0 830649-2 830649-6 6-21 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 40 KVDC, LGH 3 (Continued) Shielded Single End Lead Assemblies Assembly Length 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 360.0 9144.0 16.25 412.8 29.75 755.7 20.25 514.4 21.75 552.5 16.25 412.8 Part Number 848076 Part Number 1-848076-1** 848076-5** ** 848076-1 848076-8** 848076-3** 5-848076-3** ** 2-848076-1 2-848076-2** 7-848076-2** 2-848076-3** 7-848076-3** ** 2-848076-4 2-848076-5** 7-848076-5** 2-848076-6** 7-848076-6** All leads are shielded and glass braid covered. *RoHS compliant Part Number. **Two ground leads each 7" long. Shielded Double End Lead Assemblies Assembly Length 12.0 304.8 24.0 609.6 48.0 1219.2 Part Number 848077-4* 848077-1* 848077-3* 5-848077-3* *RoHS compliant Part Number. Part Number 848077 6-22 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 40 KVDC, LGH 3 (Continued) Glass-Epoxy Receptacles with 1.81 [45.97] Barrel Depth Bolt-Mount, Feed-Through Part Number 850909-1 Weight -- 91 grams Flanged, For Hermetic Seal Part Number 861257-1 RoHS Part Number 5-861257-1 Weight -- 32 grams 3/4-16 UNF Thread 3/4-16 UNF Thread Flanged, Bolt Mount Part Number 850911-1 RoHS Part Number 5-850911-1 Weight -- 53 grams Splice Part Number 850908-1 Weight -- 65 grams 6 LGH High Voltage Connectors 3/4-16 UNF Thread 3/4-16 UNF Thread Note: If the panel or mounting hardware is at ground potential, guard against arc-over and breakdown within the area defined by this line. For Encapsulated Units Part Number 849587-9 RoHS Part Number 5849587-9 Weight -- 28 grams T-Shape Connector Part Number 860708-1 RoHS Part Number 5-860708-1 Weight -- 135 grams 3/4-16 UNF Thread 3/4-16 UNF Thread With Recessed Terminal For Encapsulated Units Part Number 849588-3 RoHS Part Number 5-849588-3 Weight -- 34 grams 3/4-16 UNF Thread Receptacles are available with gold plated contacts. 6-23 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 50 KVDC, LGH 4 Single End Lead Assemblies .38 [9.7] 1.42 [36.1] Part Number 846290 Assembly Length 6.0 152.4 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 Part Number 1-846290-7* 846290-1* 5-846290-1* 1-846290-6* 6-846290-6* 846290-3* 5-846290-3* 846290-6* 5-846290-6* 846290-4* 5-846290-4* *RoHS compliant Part Number. Double End Lead Assemblies (White Wire) Assembly Length .75 Typ. [19.05] Ref. 2.00 Typ. [50.80] Ref. 1.41 Typ. Dia. [35.80] Ref. Assembly Length 18.0 .12 457.2 3.05 24.0 .24 609.6 6.10 .375 Dia. [9.53] Ref. #16 Ga. Silicone Lead Wire Part Number 445217-2 445217-1 Part Number 445217 Double End Lead Assemblies 1.42 [36.1] Assembly Length 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 Part Number 846291-1 1-846291-1 846291-3 846291-4 Part Number 846291 Shielded Single End Lead Assemblies 1.42 [36.1] Assembly Length 24.0 609.6 36.0 914.4 48.0 1219.2 Part Number 848078-1 2-848078-0 848078-2 Part Number 848078 TEFLON is a trademark of E. I. DuPont de Nemours and Company. Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in length and material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult Tyco Electronics. 6-24 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 50 KVDC, LGH 4 (Continued) Shielded Double End Lead Assemblies Assembly Length 12.0 304.8 48.0 1219.2 Part Number 846950-6* 846950-7* 1-846950-0* 6-846950-0* *RoHS compliant Part Number. Part Number 846950 RFI Shielded Single End Lead Assemblies* Assembly Length 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 48.0 1219.2 Part Number 865089-4 865089-5 865089-6 865089-7 865089-8 Part Number 865089 Assembly Length 12.0 304.8 18.0 457.2 24.0 609.6 36.0 914.4 6 Part Number LGH High Voltage Connectors RFI Shielded Double End Lead Assemblies* 865090-4* 865090-7* 865090-1* 865090-5* 5-865090-5* *RoHS compliant Part Number. Part Number 865090 TEFLON is a trademark of E. I. DuPont de Nemours and Company. Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in length and material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult Tyco Electronics. * These RFI Shielded Lead Assemblies mate with receptacle 861258-1. 6-25 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Lead Assemblies and Receptacles, 50 KVDC, LGH 4 (Continued) Glass-Epoxy Receptacles with 2.00 [50.8] Barrel Depth Bolt-Mount, Feed-Through Part Number 840468-1 Flanged, For Hermetic Seal Part Number 861258-1 RoHS Part Number 5-861258-1 Weight -- 137 grams Weight -- 48 grams These receptacles are for use with RFI Shielded Leads shown on the preceding page. Flanged, Bolt Mount Part Number 850912-1 RoHS Part Number 5-850912-1 Weight -- 100 grams Splice Part Number 840467-1 Weight -- 105 grams Note: If the panel or mounting hardware is at ground potential, guard against arc-over and breakdown within the area defined by this line. For Encapsulated Units Part Number 836567-1 RoHS Part Number 5-836567-1 T-Shape Connector Part Number 850554-1 RoHS Part Number 5-850554-1 Weight -- 42 grams Weight -- 315 grams With Recessed Terminal For Encapsulated Units Part Number 849853-1 RoHS Part Number 5-849853-1 Weight -- 55 grams O .500 [12.70] #1-14 UNS-2A Ref. .62 [15.75] .38 [9.65] 2.00 [50.80] O .468 [11.89] 2.50 [63.50] O 1.50 [38.10] Receptacles are available with gold plated contacts. 6-26 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Commercial Single Line Connectors Product Facts n n n n n All parts made of UL Recognized, 94V-0 rated, plastic material Designed to exceed minimum creepage and clearance for specified voltages per applicable international specifications Available with or without leads Maximum flexibility of application through elimination of predetermined lead lengths Machine applied terminations provide for lowest applied cost Housings are selfextinguishing plastic, UL rated 94V-0. 10 KVDC connectors accept 20-24 AWG [0.2-0.6 mm2] wires. 20 KVDC connectors have contacts which accept 22-20 AWG [0.3-0.6 mm2] and 18-16 AWG [0.8- 1.4 mm2] conductors. Connectors rated for 30 KVDC offer three choices of contact sizes to cover the 16-8 AWG [1.25-8 mm2] range. Performance Specifications 6 All Series Altitude -- Sea level to 10,000 feet [3048 m] Temperature -- 59F to +185F [15C to +85C] Product Specification -- 108-36034 LGH High Voltage Connectors The AMP family of Commercial Single Line Connectors provides solutions to high-voltage connection problems at low applied cost. The connectors are excellent for commercial application in industrial environments. Ease of application makes them suitable for largevolume production applications. Crimp, snap-in contacts can be machine terminated or hand-tool crimped. 10 KVDC Connectors Voltage -- 10 KVDC Current -- 5 amperes, continuous, rms Dielectric Withstanding Test -- 15 KVDC for 3 minutes at sea level, 77F [25C] Instruction Sheet -- Part Number 867443-1 20 KVDC Connectors Voltage -- 8 KVAC, rms, 60 Hz; 20 KVDC Current -- 7.5 amperes, continuous, rms Dielectric Withstanding Test -- 12 KVAC, rms, 60 Hz for 3 minutes at sea level, 77F [25C]; 30 KVDC for 3 minutes at sea level, 77F [25C] Instruction Sheets -- Plugs -- Part Number 862749-1 Receptacles -- Part Number 862755-1 30 KVDC Connectors Voltage -- 12 KVAC, rms, 60 Hz; 30 KVDC Current -- 25 amperes, continuous, rms Dielectric Withstanding Test -- 16 KVAC, rms, 60 Hz for 3 minutes at sea level, 77F [25C]; 40 KVDC for 3 minutes at sea level, 77F [25C] 6-27 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Commercial Single Line 10 KVDC Connectors Plug Kits Cap, Glass-Filled Polyester Housing, GlassFilled Polyester Socket Contact O-Ring .48 Dia. [12.19] .60 [15.24] Barrel Depth 1.75 [21.08] .38 [9.65] .87 Ref. [22.09] .600 Typ. [13.49] Recommended Wire Preparation (Ref. Socket Contact Part Number 203802-6) Receptacle Kit 5/16-32 UNEF Thread (M) Housing, GlassFilled Polyester .60 [15.24] Barrel Depth .170 [4.32] Pin Contact .75 [19.05] .312 [7.92] 2.00 [50.8] .190/.200 [4.83/5.08] .160 Max. [4.06] Recommended Wire Preparation (Ref. Pin Contact Part Number 203816-6) Voltage Rating Description Plug Kits* AWG Wire Size mm2 20-24 0.2-0.6 10 KVDC Receptacle Kit* 20-24 0.2-0.6 Max. Ins. Dia. .105 2.66 .160 4.06 .160 4.06 Tooling Part Number Hand Tool Extraction Tool Contact Type Kit Part Number Type XI Socket 867157-1 91544-1 91038-3 Type XI Socket 867157-2 91544-1 91038-3 Type XI Pin 867156-1 91544-1 91038-3 * Contact included with kit. 6-28 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Commercial Single Line 20 KVDC Connectors Plug Kits Free-Hanging Receptacle Kits These plugs mate with receptacles shown on this page. Bulkhead-Mounted Receptacle Kits Bulkhead-Mounted Receptacle Kits With Rear Insulation Collar 1/2-20 UNF Thread (M) 1/2-20 UNF Thread (M) 6 LGH High Voltage Connectors Note: If bulkhead and mounting hardware are metal at ground potential, the back end of the receptacle must be protected against arc-over and breakdown. Recommended Panel Cutout for Bulkhead Mounting Straight Socket Part Number 60789-1 Voltage Rating Description Plug Kits* Free-Hanging Receptacle Kits* 20 KVDC Bulkhead-Mounted Receptacle Kits* Bulkhead-Mounted Receptacle Kits* (with Rear Insulation Collar) * Contact included with kit. Right-Angle Socket Part Number 61276-2 Wire Size AWG mm2 22-20 0.3-0.6 0.8-1.4 18-16 -- -- 22-20 0.3-0.6 18-16 0.8-1.4 -- -- 22-20 0.3-0.6 18-16 0.8-1.4 22-20 0.3-0.6 18-16 0.8-1.4 -- -- Max. Ins. Dia. .185 4.7 .302 7.67 .185 4.7 .302 7.67 -- -- -- -- -- -- 22-20 18-16 -- 22-20 18-16 -- 0.3-0.6 0.8-1.4 -- 0.3-0.6 0.8-1.4 -- -- .185 4.7 .302 7.67 Contact Part Number Kit Part Number RoHS Kit Part Number 66399-1 66101-2 none 66399-1 66101-2 none 66400-1 66099-2 66400-1 66099-2 none 60789-1 (Straight)** 61276-2 (Right-Angle)** 66400-1 66099-2 none 66400-1 66099-2 none 861610-1 861610-3 861610-5 861610-4 861610-2 861610-6 861753-1 861753-3 861753-4 861753-2 861611-1 5-861610-1 5-861610-3 5-861610-5 5-861610-4 5-861610-2 -- 5-861753-1 -- 5-861753-4 5-861753-2 -- 861611-2 -- Tooling Part Number Hand Tool Extraction Tool 91523-1 861751-1 91505-1 861751-1 -- 861751-1 91523-1 861751-1 91505-1 861751-1 -- 861751-1 91523-1 861751-1 91505-1 861751-1 91523-1 861751-1 91505-1 861751-1 -- -- 91507-1 -- 861611-3 -- 91507-1 -- 862197-1 862197-3 862197-5 862197-4 862197-2 862197-6 -- -- -- -- -- -- 91523-1 91505-1 -- 91523-1 91505-1 -- 861751-1 861751-1 861751-1 861751-1 861751-1 861751-1 ** Crimp-on Contacts. 6-29 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Commercial Single Line 30 KVDC Connectors Plug Kits Free-Hanging Receptacle Kit 3/4-16 UNS Thread (M) 3/4-16 UNS Thread (M) Bulkhead-Mounted Receptacle Kits With Rear Insulation Collar 3/4-16 UNS Thread (M) Recommended Panel Cutout for Bulkhead Mounting Voltage Rating Description Plug Kits* Free Hanging Receptacle Kits* 30 KVDC Bulkhead-Mounted Receptacle Kits* Wire Size AWG mm2 10 5-6 14-12 2-3 16 1.4 10 5-6 1.4 16 5-6 10 14-12 2-3 1.4 16 Max. Ins. Dia. .50 12.7 .50 12.7 .50 12.7 Contact Part Number Non-RoHS RoHS 66741-8 (Type XII) 2-66741-1 66740-8 (Type XII) 2-66740-1 66740-8 (Type XII) 2-66740-1 66259-1 (Type XII) 66259-5 -- 66261-1 (Type XII) 66259-5 66259-1 (Type XII) 66261-1 (Type XII) 66261-5 66261-5 66261-1 (Type XII) Kit Part Number Non-RoHS RoHS 863103-1 5-863103-1 863103-2 5-863103-2 863103-3 5-863103-3 863104-1 5-863104-1 -- 863104-3 863350-1 5-863350-1 863350-2 5-863350-2 863350-3 5-863350-3 Tooling Part Number Die Set** Extraction Tool 90140-1 863558-1 90145-1 863558-1 90145-2 863558-1 90140-1 863558-1 90145-2 863558-1 90140-1 863558-1 90145-1 863558-1 863558-1 90145-2 * Contact included with kit. ** Die Set for Hand Tool Part Number 69710-1 or 626 Pneumatic Tool System. 6-30 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Two-Position Connectors, 10 KVDC Product Facts n n n n n n n n n n Standard housing color is black -- other colors available Operates up to 10 KVDC Will withstand a 15 KVDC hipot 3-minute test Safe handling of high voltage -- deeply recessed contacts and staggered pins Lightweight, compact design Preassembled connectors furnished with attached leads of virtually any color/length combination Connector kits for shielded and unshielded applications include plug, receptacle and contacts Crimp, snap-in contacts; pin diameter .062 [1.57] Snap-in panel mount receptacle housings -- no mounting hardware required Temperature range: 5F to 185F [-15C to +85C] 6 The AMP Rectangular Two Position LGH connector is designed for high voltage applications where quick bulkhead mounting is desired; the receptacle half has molded wings which allow it to be snapped into a mounting hole. Operating voltage is 10 KVDC; however, increased voltage ratings and ac operating capabilities are possible for specific applications. These connectors incorporate many outstanding design features for their complete electrical, mechanical and environmental integrity. Such features include: housings made of UL recognized 94V-0 glass-filled polyester; contacts with a 10-ampere rating which will accommodate wire sizes of No. 22-20 AWG [0.3-0.6 mm2] and No. 18-16 AWG [0.8-1.4 mm2]; polarized plugs and receptacles for proper connector mating; flanged receptacles to facilitate panel and bulkhead mounting; fully protected pins in the plug half and recessed sockets in the receptacle half for safe high-voltage handling; and quick connect/disconnect capability with ramp-type detent mating. Also for maximum handling safety, the pins in the plug housing are stagger-mounted so that the ground or return line makes before and breaks after the hot line mates and unmates. LGH High Voltage Connectors n UL recognized 94V-0 rated glass-filled polyester housing The connectors are supplied preassembled (with attached leads) and in kits for shielded or unshielded applications. Each conveniently packaged kit includes a plug, receptacle and pins and sockets that can be handtool or machine crimped or soldered to wire. Preassembled connectors can be furnished with leads of virtually any length and color. All are fully tested so that they are of the highest quality and meet all performance specifications. 6-31 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Two-Position Connectors, 10 KVDC (Continued) Connector Kits Shielded and Unshielded Plug Housing Shielded Receptacle Housing, Unshielded Material: Housings and End Plate -- Glass filled polyester Contacts -- Type III+, tin-plated brass Unshielded Receptacle Pre-Wired 48.00 .50 [1219.2 12.7] .812 [20.62] 1.25 [31.8] 2.36 [59.9] .50 [12.7] Housing Mat'l: Polyester Mldg. Cmpd. Color: Black .051-.065 [1.30-1.65] Panel Thickness Socket Contact Type III+ Mat'l: Brass Finish: Tin-Lead Over Nickel #16 AWG Silicone Covered Wire Part Number 443903-1 White Wire Part Number 443903-2 UL 3239 Wire, Black RoHS Part Number 5-443903-2 UL 3239 Wire, Black Plug Pre-Wired .68 [17.3] Housing Mat'l: Polyester Mldg. Cmpd. Color: Black 12.00 .25 [304.8 6.4] 2.75 [69.9] #16 AWG Silicone Covered Wire 1.19 [30.2] Pin Contact Type III+ Mat'l: Brass Finish: Tin-Lead Over Nickel Part Number 443904-1 White Wire Part Number 443904-2 UL 3239 Wire, Black RoHS Part Number 5-443904-2 UL 3239 Wire, Black Mated Dimensions 1.281-1.286 [32.54-32.66] .705-.715 [17.91-18.16] Recommended Panel Cutout 6-32 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Two-Position Connectors, 10 KVDC (Continued) Connector Type Bulkhead Thickness .030 .762 Wire Range (AWG) 18-16 [0.8-1.4] 22-20 [0.3-0.6] Shielded .062 1.57 18-16 [0.8-1.4] 22-20 [0.3-0.6] .090 2.29 18-16 [0.8-1.4] 22-20 [0.3-0.6] 18-16 [0.8-1.4] .030 .762 22-20 [0.3-0.6] 18-16 [0.8-1.4] Unshielded .062 1.57 18-16 [0.8-1.4] .090 2.29 22-20 [0.3-0.6] .125 [3.18] .200 [5.08] .125 [3.18] .200 [5.08] .125 [3.18] .200 [5.08] .125 [3.18] .200 [5.08] .125 [3.18] .200 [5.08] .125 [3.18] .200 [5.08] .125 [3.18] .200 [5.08] .125 [3.18] .200 [5.08] .125 [3.18] .200 [5.08] .125 [3.18] .200 [5.08] .125 [3.18] .200 [5.08] .125 [3.18] .200 [5.08] Plug Part Numbers Receptacle Part Numbers Assembly Housing Socket (Type III+) (2 required) 1-862435-2 862382-2 66101-2 1-862435-0 862382-5 66101-2 1-862435-3 1-862435-1 862382-2 862382-5 66399-1 66399-1 862435-1 862382-1 66101-2 862382-4 862382-1 862382-4 66101-2 1-66101-9* 66399-1 66399-1 862435-8 862382-3 66101-2 862435-6 862382-6 66101-2 862435-9 862435-7 1-862435-2 862382-3 862382-6 862382-2 66399-1 66399-1 66101-2 1-862435-0 862382-5 66101-2 862383-2 Pin (Type III+) (2 required) 66099-2 1-66099-5* 66099-2 1-66099-5* 66400-1 66400-1 66099-2 1-66099-5* 66099-2 1-66099-5* 66400-1 66400-1 66099-2 1-66099-5* 66099-2 1-66099-5* 66400-1 66400-1 66099-2 66099-2 1-66099-5* 862383-1 66400-1 1-862435-3 862382-2 66399-1 862383-2 862383-1 1-862435-1 862435-1 862435-3 1-862435-5* 862382-5 862382-1 862383-2 66400-1 66099-2 66099-2 1-66099-5* 862382-4 66399-1 66101-2 66101-2 1-66101-9* 862383-1 66400-1 862435-2 862382-1 66399-1 862383-2 862383-1 862435-4 862435-8 862382-4 862382-3 66399-1 66101-2 862383-2 66400-1 66099-2 66099-2 1-66099-5* 862435-6 862382-6 66101-2 862383-1 66400-1 862435-9 862382-3 66399-1 862383-2 66400-1 862435-7 862382-6 66399-1 Assembly Housing 862528-1 5-862528-1* 862528-1 5-862528-1* 862528-2 862528-2 862528-1 5-862528-1* 862528-1 5-862528-1* 862528-2 862528-2 862528-1 5-862528-1* 862528-1 5-862528-1* 862528-2 862528-2 862434-1 862434-3 862434-7* 862434-2 862434-6* 862434-4 862434-1 862434-3 862434-7* 862434-2 862434-6* 862434-4 862434-1 862434-3 862434-7* 862434-2 862434-6* 862434-4 862498-1 862498-1 862498-1 862498-1 862498-1 862498-1 862498-1 862498-1 862498-1 862498-1 862498-1 862498-1 862383-1 862435-3 1-862435-5* 862435-2 862435-4 6 LGH High Voltage Connectors 22-20 [0.3-0.6] Insulation Diameter (Max.) Notes: 1. Hand Tool Part Number 90067-2 and Extraction Tool Part Number 861751-1 are recommended for all contacts; contacts can be machine-applied. 2. Fully assembled connectors terminated on specified length leads are available. Consult Tyco Electronics. 3. Receptacle Housing Dim. (Typ.)--1.25 [31.75] L x 2.36 [59.94] W x .81 [20.57] H. *RoHS compliant Part Number. 6-33 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Multi-Pin Circular Commercial Connectors, 27 KVDC Product Facts n n n n n n n n n n n n Housing made of UL recognized, 94V-0 rated, self-extinguishing polyester materials Standard housing color is black -- other colors available Operating and storage temperature range: -55C to +125C [-67F to +257F] Operates up to 27 KVDC Will withstand a 35 KVDC hipot test Safe handling of highvoltage -- no exposed contacts Lightweight, compact design Threaded coupling provides positive, quick connect/ disconnect Resilient silicone rubber "O" rings provide positive sealing for mated connectors Can be panel or bulkhead mounted or used in freehanging applications Size 16 gold-plated contacts with 13 ampere rating accommodate wide range of wire sizes -- 24-20 AWG and 18-16-14 AWG -- may be hand tool or machine crimped or soldered Two shell sizes available: smaller size offers 2-, 3and 4-contact configurations; larger diameter shell contains 6 or 7 contacts AMP Multi-Pin Circular Connectors provide reliable, safe, low cost means of connecting high voltages in critical applications and environments. They are lightweight, extremely compact and can be operated within a temperature range of -67F to 257F [-55C to +125C] and to 27 KVDC. Circular multi-pin high voltage connectors are available in two basic shell sizes offering 2-, 3-, 4-, 6- and 7- contact configurations. All are equipped with threaded couplings for positive, quick connect/disconnect capability and can be panel or bulkhead mounted or used as free-hanging connectors. They incorporate many outstanding design features to assure their complete electrical, mechanical and environmental integrity. To satisfy customer requirements, the connectors are supplied pre-assembled (with attached leads) or in kit form. Each kit includes a plug, receptacle and an appropriate number of pins and sockets that can be hand tool or machine crimped or soldered to wire. Pre-assembled connectors can be furnished with leads of virtually any length and color. All are fully potted and tested so that they are of high quality and meet performance specifications. 6-34 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Multi-Pin Circular Commercial Connectors, 27 KVDC (Continued) Plug Receptacle Recommended Panel Cutout for Bulkhead Mounting Mounting Nut -- maximum torque is 20 in.-lb. [.225 Nm]. Dimensions Material Housing, Cap Nut and Strain Relief -- Glass-reinforced polyester O-Ring -- Silicone rubber Contacts -- Type II, gold plated per MIL-G-45204 Instruction Sheet -- IS 408-9169 Hand Tools Contacts 2, 3, 4 6, 7 A 1.25 31.75 1.50 38.1 B 1.75 44.45 2.00 50.8 C 1.00 25.4 1.06 26.92 D 1 (28 UN) 25.4 1.25 (20 UN) 31.75 E .125 3.18 .190 4.85 F 1.31 33.27 1.56 39.62 G 1.38 35.05 1.48 37.59 H 2.00 50.8 3.30 83.82 J 1.56 3.96 .203 5.16 K 1.015-1.031 25.78-26.19 1.260-1.270 32.00-32.26 Cable Assembly, 7 Pos. Plug Extraction Tool Pin Contact Quantity: 7 Mat'l: Brass Per QQ-B-626 Finish: Gold Per Mil-G-45204 Over Nickel Per QQ-N-290 Part Number 861751-1 6 1 .70 Max. [17.8] 2 6 7 Shrink Tubing For Marking P1 Shrink Tubing, Polyolefine 7 Position Plug Component Parts 4.00 1.00 [101.6 25.4] 6.0 1.00 [15.2 25.4] LGH High Voltage Connectors 24-20 AWG [0.2-0.6 mm2] -- Part Number 58305-1 18-16 AWG [0.8-1.4 mm2] -- Part Number 45098 14 AWG [2 mm2] -- Part Number 45098 Pin (loose piece) -- 24-20 AWG [0.2-0.6 mm2] Part Number 200679-1 18-16 AWG [0.8-1.4 mm2] Part Number 200681-1 14 AWG [2 mm2] Part Number 201645-1 3 #16 AWG Wire, White Teflon Covered Wire, Gore Type 5 4 Shrink Tubing For Marking Quantity = 7 PIDG Terminal Part Number 447288-1 Note: 4-Pos. Receptacle Housing Dim. (Typ.)--1.75 [44.45] L x 1.25 [31.75] Dia. Socket (loose piece) -- 24-20 AWG [0.2-0.6 mm2] Part Number 201328-1 18-16 AWG [0.8-1.4 mm2] Part Number 200333-1 14 AWG [2 mm2] Part Number 201568-1 O-ring (package of 50) Part Number 862798-1 Number of Contacts 2 3 Potting shell/strain relief (2, 3 and 4 contact plugs) -- Part Number 862544-1 Potting shell/strain relief (6 and 7 contact plugs) -- Part Number 862695-1 Potting shell (short, for 6 and 7 contact plugs, 1.125 [28.58] long) -- Part Number 863995-1 TEFLON is a trademark of E. I. DuPont de Nemours and Company. 4 6 7 Wire Range AWG mm2 24-20 18-16 14* 24-20 18-16 14* 24-20 18-16 14* 24-20 18-16 14* 24-20 18-16 14* 0.2-0.6 0.8-1.4 2 0.2-0.6 0.8-1.4 2 0.2-0.6 0.8-1.4 2 0.2-0.6 0.8-1.4 2 0.2-0.6 0.8-1.4 2 Receptacle Kit (with sockets) 859529-4 859529-5 859529-6 859528-4 859528-5 859528-6 859526-4 859526-5 859526-6 859527-4 859527-5 859527-6 861647-7 861647-8 861647-9 Plug Kit (with pins) 860261-4 860261-5 860261-6 860263-4 860263-5 860263-6 860265-4 860265-5 860265-6 860267-4 860267-5 860267-6 861648-7 861648-8 861648-9 Plug (with Strain Relief) and Receptacle Kit 863015-1 863015-2 863015-3 863016-1 863016-2 863016-3 863017-1 863017-2 863017-3 863018-1 863018-2 863018-3 863019-1 863019-2 863019-3 Note: Contacts are packaged separately within the connector kit for shipment. Connectors are available with leads attached. *Use Type II, Size 16 contacts, with a wire barrel sized to accept 14 AWG conductor. 6-35 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Multi-Line High Voltage Connectors Product Facts n n n n n n User configurable high voltage connector Cost effective, 6-position Operating voltage: 5,000 volts DC Operating current: 3 Amps max. Quick-turn threaded coupling Accepts Type XI size 20 contacts n A cost-effective approach in a plastic circular connector with crimp snap-in contacts. Wherever high voltage is required, this user friendly configuration can operate up to 5,000 volts DC. Materials Handling Equipment n Medical Equipment n Computer and Peripheral Equipment n HV Power Supplies n Automated Manufacturing Equipment n Test Equipment This 6 position connector can be selectively loaded for various high voltage applications such as: O 1.095 [27.81] Material and Mechanical Characteristics 1.250 [31.75] Coupling Ring Nylon, Black This LGH connector offers an economical solution for your high voltage requirements. This quick-turn coupling connector will also accommodate standard Tyco Electronics Circular Plastic Connector backshell accessories. .280 Full [7.11] Thd. 5/8-24 UNEF Thd. O .75 [19.05] Housings -- UL 94V-0 Operating Temperature -- -5F to 185F [-15 C to 85C] Housing, Glass Reinforced Polyester .375 [9.53] (Tracking) Part Number 867534-1 Accepts Pin Contact Part Number 203816-6 for 20-24 AWG wire (Not Supplied with Plug Kit) Housing Mat'l: Glass Reinforced Polyester .156 Max. [3.96] Customer Panel .600 [15.24] .141 [3.58] .094 [2.39] .844 [21.44] .844 1.125 [21.44] [28.58] O 2.44 [.096] .06 R. [1.5] Typ. .141 [3.58] O .125 Typ. [3.18] .975 [24.77] 5/8-24 UNEF .280 Ref. [7.11] 1.125 [28.58] Part Number 867535-1 Accepts Socket Contact Part Number 203802-6 for 20-24 AWG wire (Not Supplied with Receptacle) 6-36 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors 5-Pin, Metal-Shell Circular Connectors, Military-Type Product Facts n Field installable and repairable n Environmentally sealed n Bayonet locking cap n n n n n n n n n n n n n Accepts any MIL-C-38999 backshell arrangement Three insert polarizations available Rated for 10 KVDC and 10 amps Withstands 15 KVDC hipot test Safe handling of high voltage -- no exposed contacts Lightweight, compact design Size 16 gold plated contacts with 10 ampere rating accommodates wire range 24-16 AWG [0.2-1.4 mm2] and may be hand tool crimped, machine crimped, or soldered Preassembled connectors furnished with attached leads of virtually any color/length combination AMP 5-Pin Metal Shell Connectors are designed for high voltage circuits, especially in critical applications and harsh environments, such as shipboard applications. The connector is exceptionally lightweight and compact and can be used within a temperature range of -67F to +257F [-55C to +125C]. Removable inserts interchangeable between shell halves The connector incorporates many features for electrical, mechanical and environ- Positions numbered for easy circuit identification Kits Can be panel or bulkhead mounted or used in freehanging applications Material and Finish Shells -- Aluminum chromate coating over nickel plating Inserts -- Glass reinforced polyester Bayonet Coupling Rings -- Glass reinforced polyester O Ring Seals -- Silicone rubber Pin and Socket Contacts -- Brass; .00050 [0.013] min. gold plated per MIL-G-45204 Backshell -- Brass; plated chromate over nickel Tyco Electronics supplies the connector either preassembled or in kit form. Each conveniently packaged kit includes an appropriate number of pins and sockets that can be hand tool crimped, machine crimped or soldered to wire. Pre-assembled connectors can be furnished with leads of virtually any length. All are tested for highest quality and meets applicable performance specifications. 6 Part Numbers Backshell available for bundle shielding Operating and storage temperature range: -67F to +257F [-55C to +125C] mental integrity. Such features include: flame retardant, glass-filled thermoplastic polyester inserts; two sets of gold plated size 16 contacts which have a 10 ampere rating and will accommodate a wire size range of 24-16 AWG [0.2-1.4mm2]; three insert polarizations; full protection of pins and sockets to permit safer high voltage handling; and resilient seals inside each pin shroud which provide positive sealing for the mated connector. LGH High Voltage Connectors n Single dot polarization helps prevent mismating Description Receptacle, Flange-Mount with Socket Contacts Plug with Pin Contacts Receptacle, Flange-Mount with Pin Contacts Plug with Socket Contacts Kit with Contacts for 16 AWG [1.25-1.4 mm2] Non-RoHS RoHS Kit with Contacts for 20 AWG [0.5-0.6 mm2] Non-RoHS RoHS 863754-1 5-863754-1 864062-1 5-864062-1 863753-1 -- 864063-1 5-864063-1 863755-1 5-863755-1 864064-1 -- 863752-1 5-863752-1 864065-1 -- Note: Backshell is not included with any kits; any MIL-C-38999 backshell may be used or AMP Part Number 864639-2. Tooling Tool Application Insert Removal Contact Removal Crimp Tool Contact Positioner Crimp Tool Instruction Sheet Manufacturer's Name AMP AMP Daniels Daniels AMP Part Numbers 864437-1 305183 TP-581 M22520/1-01 864886 For more information on 5-Pin Metal Shell Circular Connector to meet your specific requirements, consult Tyco Electronics. 6-37 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors 5-Pin, Metal-Shell Circular Connectors, Military-Type (Continued) Receptacle Plug Shielded Cable Assembly Nickel Plated Brass Shield Termination Socket Contacts 5 Plcs. Washer .102 .010 [2.59 0.25] When Assembled Shrink Tubing O 1.35 [34.3] Max. #24 AWG Teflon Insulated Wire Single Dot Polarization Major Keyway O .29 Max. [7.4] O .312 [7.92] 4.5 .5 [114.3 12.7] Plug Assembly With 5-#16 Pin Contacts 21 5 3 4 Truarc Ring (Internal) Mat'l: Stainless Steel .25 Ref. [6.4] .70 .02 [17.8 0.5] Washer Mat'l: Stainless Steel 2.44 .02 [62.0 0.5] Protective Cap A Dim. A 12.60 .25 320.0 6.4 Part Number 864019-1 + 3.00 0.00 50.00 -3.00 1270.0 + 76.2 - 0.0 864019-2 17.50 .50 444.5 12.7 864019-3 Contact No. 1 2 3 4 5 Wire Color Yellow Black Yellow Brown Red 6-38 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors 7-Pin, Metal-Shell Circular Connectors, Military-Type Product Facts n n n n n n n n n 15 KVDC operating voltage, up to 70,000 feet [21,336 m] Current carrying capacity -- 7.5 A continuous per line for 20 AWG wire Metal shell available for complete shielding and rugged operation Molded-in Size 20 contacts are fully shrouded Molded glass epoxy and silicone rubber interface for positive sealing Polarized plug and receptacle housings help prevent mismating Designed to meet applicable specifications Hermetically sealed receptacles available Operating temperature range from -67F to +257F [-55C to +125C] Moisture resistant n Corona resistant 6 is hermetic and can be mounted with an O-ring flange or solder flange for various industrial and military applications. AMP 7-Pin Miniature Circular Connectors, when properly assembled and mated, safely carry 15 KVDC (pin-to-pin and pin-toground) through a full range of military environmental requirements. The connectors can carry a continuous current of 7.5 amperes per line when terminated to 20 AWG wire. The receptacle Product Specification -- 108-36030 This connector family features size 20 gold-plated pins and sockets which are fully shrouded for safe handling, polarized housings to assure proper mating, and LGH High Voltage Connectors n a molded glass epoxy and silicone rubber interface for positive sealing. AMP 7-Pin Miniature Circular Connectors are available in a wide variety of configurations, including a metal shell version for RFI shielding and rugged handling. Receptacle Lead Assembly 36.00 1.00 [914.4 25.4] .06 R. [1.5] O 1.47 [37.5] "O"-Ring Hex Nut 1.50 Ref. [38.1] #1-28 Un Thd. .515 [13.08] O 1.03 [26.19] O .161 Ref. [4.10] Typ. Recommended Panel Cutout #16 AWG Silicone Insulated Lead Wire 7 Plcs. 1.25 [31.7] Typ. Potting Shrink Tubing Housing Mat'l: Epoxy Mldg. Cmpd. Color: Black .640 [16.26] Size 20 Socket Contacts, 7 Plcs. Part Number 867862-1 RoHS Part Number 5-867862-1 6-39 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors 7-Pin, Metal-Shell Circular Connectors, Military-Type (Continued) Plastic Shell .06 R. [1.5] .515 [13.08] O 1.03 [26.19] Panel Cutout for Receptacles Potted Receptacle Part Number 861999-1 (Non-hermetic) Part Number 862794-1 (Hermetic Seal) Potted Plug Kit Part Number 865594-1 Receptacle for Hermetic Seal, Solder-Flange-Mount Part Number 862005-1 Potting Shells Plug Potting Shell Part Number 862544-1 Receptacle Potting Shell Part Number 862256-1 Metal Shell Plug Kit Part Number 865656-1 (Straight Boot) Part Number 865656-2 (Right-Angle Boot) Part Number 865656-3 (No Boot) Receptacle Part Number 862004-1 (Non-hermetic) Part Number 866182-1 (Hermetic Seal) 6-40 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors 6-Pin, Subminiature Rectangular Connectors Product Facts n n n n n n n n n n Compact design -- requires less than .6 square inch [387 mm2] of mounting surface; occupies less than .750 cubic inch [.229 mm3] of volume per mated pair Quick connect/disconnect design Resilient silicone rubber insert in plug half provides positive interfacial seal for mated connector Withstands 10 KVDC hipot test Housing styles for potting, chassis slot (channel) mounting, panel mounting and free-hanging applications Lettered positions for easy circuit identification Size 22, gold plated contacts with 5 ampere rating accommodate 28 to 22 AWG [0.08 to 0.4 mm2] wire Connectors pre-assembled with leads, fully potted and tested 6 KVDC at 70,000 ft. [21,336m]; -67F to +257F [-55C to +125C]operating storage temperature Flame retardant, glass reinforced thermoplastic polyester housings standard color, black 6 AMP Subminiature High Voltage Connectors are designed for use in electronic high voltage circuits, especially in critical applications and harsh environments. It is exceptionally lightweight and compact. Can be operated within a temperature range of -67F to 257F [-55C to +125C] and up to 6 KVDC at an altitude of 70,000 feet [21,336 meters]. The connector incorporates many features for electrical, mechanical and environmental integrity. Mounting Brackets, Slip-on (For Commercial or Military Assemblies with slotted housings) Tyco Electronics supplies the Subminiature High Voltage Connector in a 6-position size, pre- assembled with silicone or TEFLON insulation. For optimum versatility, connector housings are available for 180 (straight) or 90 (rightangle) rear-entry wiring and in a choice of styles for potting, chassis-slot (channel) mounting, panel mounting and free-hanging applications. Panel-mounted versions can be furnished either with separate "slip-on" metal mounting brackets or with a molded mounting flange that is an integral part of the connector. All connector styles are fully potted (and have been tested for environmental integrity and reliability of performance). LGH High Voltage Connectors n Extremely lightweight -- total weight of mated pair is less than 14 grams Material and Finish Housings and Potting Shells -- Thermoplastic polyester, glass-filled, flame retardant; standard color, black Contacts -- Beryllium copper; plated .000030 [0.00076] min. gold per MILG-45204, over .000030 [0.00076] min. nickel per QQ-N-290 Mounting Brackets -- Carbon steel, nickel plated Part Number 861214-2 -- Two, .106 [2.69] Dia. Mounting Holes Part Number 861215-2 -- One, .106 [2.69] Dia. Mounting Hole TEFLON is a trademark of E. I. DuPont de Nemours and Company. 6-41 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors 6-Pin, Subminiature Rectangular Connectors (Continued) Plug Assemblies and Kits Flying Leads Assembly A Lead Length 15.00 .50 381.0 12.7 24.00 .50 609.6 12.7 .50 .12 [12.7 0.4] 867622-2 A .016-.020 Typ. [0.40-0.51] Pin No. A B C D E F .540 [13.72] .600 [15.24] Assembly with 22 AWG Silicone 867622-1 .500 [12.70] .400 [10.16] O .093 Typ. [2.36] .73 [18.5] Wire Color Yellow Red Brown Blue Green Black Molded Mounting Flange Assembly Lead Length A 12 304.8 24 609.6 36 914.4 Assembly with 22 AWG Silicone 867465-1 5-867465-1* 867465-2 5-867465-2* 867465-3 5-867465-3* Assembly with 24 AWG TEFLON 867464-1 867464-2 867464-3 5-867464-3* *RoHS compliant Part Number. Right-Angle Kit Part Number 448479-1 Kit with Flange Slotted Version with Potting Shell Kit Part Number 867482-1 Assembly Lead Length A 12 304.8 24 609.6 36 914.4 Assembly with 22 AWG Silicone Assembly with 24 AWG TEFLON 867467-1 867466-1 867467-2 867466-2 867467-3 867466-3 Assembly Lead Length A 12 304.8 24 609.6 36 914.4 Assembly with 22 AWG Silicone Assembly with 24 AWG TEFLON 867463-1 867462-1 867463-2 5-867463-2* 867462-2 867463-3 867462-3 *RoHS compliant Part Number. TEFLON is a trademark of E. I. DuPont de Nemours and Company. 6-42 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors 6-Pin, Subminiature Rectangular Connectors (Continued) Receptacle Assemblies and Kits Kit Part Number Slotted 867483-1 Assembly Lead Length A 12 304.8 24 609.6 36 914.4 Assembly with 22 AWG Silicone 867469-1 Assembly with 24 AWG TEFLON 867468-1 5-867468-1* 867469-2 867468-2 867469-3 867468-3 5-867468-3* Assembly with 22 AWG Silicone 867473-2 5-867473-2* Assembly with 24 AWG TEFLON 867472-1 5-867472-1* 867472-2 5-867472-2* 867473-3 867472-3 *RoHS compliant Part Number. Color Coding Leads are color coded as tabulated here. Other color leads can be used in custom assemblies. Pin No. A B C D E F Wire Color Brown Red Green Blue Black White Molded Mounting Flange .106 Dia. Typ. [2.69] Kit Part Number 867473-1 6 LGH High Voltage Connectors 867484-1 Assembly Lead Length A 12 304.8 24 609.6 36 914.4 *RoHS compliant Part Number. Flange can be placed elsewhere on housing. Consult Tyco Electronics. Right-Angle Kit Part Number 866047-1 Color Coding Leads are color coded as tabulated here. Other color leads can be used in custom assemblies. Pin No. A B C D E F Assembly Lead Length A 12 304.8 24 609.6 36 914.4 Assembly with 22 AWG Silicone 867477-1 867477-2 867477-3 Wire Color Brown Red Green Blue Black White TEFLON is a trademark of E. I. DuPont de Nemours and Company. 6-43 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors 6-Pin, Subminiature Rectangular Connectors (Continued) Plug Assemblies A Posts Dia. .025 [0.64] .125 [3.17] .025 [ 0.64] .500 [12.70] Molded Slug Silicone Rubber .540 [13.72] .030 .005 [0.76 0.13] .719 [18.26] .74 [18.8] .400 [10.16] .250 [6.35] Plug Assemblies with Flying Leads A Dim. A 4.00 101.6 4.00 101.6 4.00 101.6 4.00 101.6 4.00 101.6 13.00 330.2 .500 [12.70] .50 [ 12.7] .600 [15.24] .540 [13.72] .400 [10.16] .016-.020 Typ. [0.40-0.51] See Note .73 [18.5] .093 [2.37] 1.062 [26.97] .875 [22.23] .125 [3.17] Dim. A .245 6.22 .245 6.22 .750 19.05 Part Number 449810-1 449810-2 449810-3 Note: 449810-1 Dia. .106 [2.69], -2 and -3 inserts are #2-56. Lead Color Letter Cavity Yellow A Red B Brown C Blue D Green E Black F Part Number 868021-1 5-868021-1* *RoHS compliant Part Number. Mounting Brackets These brackets are for mounting commercial or military assemblies with slotted housings. They are not included in connector kits, nor with assemblies, and they must be ordered separately. Part Number 861214-2 Part Number 861215-2 Flying Leads .500 [12.70] #24 AWG CR TEFLON Insulated .063 Typ. [1.60] .50 .12 [12.7 0.4] .016-.020 Typ. [0.40-0.51] 15.00 .50 [381.0 12.7] .600 [15.24] .540 [13.72] .400 [10.16] Molded Slug Mat'l: Silicone Rubber Housing Mat'l: Polyester Mldg. Cmpd. Color: Black .73 [18.5] Pin No. A B C D E F Wire Color Yellow Red Brown Blue Green Black Socket No. A B C D E F Wire Color Black Red Brown No Lead Yellow Green Part Number 867761-1 #24 AWG TEFLON Insulated Lead Wire .093 [2.36] O. D. Silicone Rubber .60 [15.24] .73 Ref. [18.5] TEFLON is a trademark of E. I. DuPont de Nemours and Company. .50 [12.7] .54 [13.72] .40 [10.16] 5.00 .50 [127.0 12.7] Part Number 445181-1 6-44 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors 6-Pin, Subminiature Rectangular Connectors (Continued) Receptacle Assemblies Slotted Assembly Lead Length A 12 304.8 24 609.6 36 914.4 Assembly with 22 AWG Silicone 867471-1 5-867471-1* Assembly with 24 AWG TEFLON 867471-2 867470-2 867471-3 867470-3 867470-1 *RoHS compliant Part Number. + .010 Right-Angle + .000 .290 - .010 + 0.00 [7.36 - 0.25 ] .867 - .015 + 0.25 12.00 .50 [304.8 12.7] [22.02 - 0.38 ] .38 .12 [9.7 3.0] .500 [12.70] 1.062 [26.97] .870 [22.10] .600 [15.24] 6 #22 AWG Silicone Insulated Lead Wire LGH High Voltage Connectors O .016 Typ. [2.69] .250 [6.35] Part Number 443832-1 RoHS Part Number 5-443832-1 Assembly Lead Length A 12 304.8 24 609.6 36 914.4 Assembly with 22 AWG Silicone 867479-1 5-867479-1* 867479-2 5-867479-2* Assembly with 24 AWG TEFLON 867479-3 867478-3 867478-1 867478-2 *RoHS compliant Part Number. 6-45 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Micro-Miniature Connectors and Cable Assemblies Product Facts n n n n n n n n n n n n n n n LGH leads and receptacles find wide application where high voltage is used in harsh environments Small high voltage power supplies Back lighting for LCD flat panel displays High voltage for flat panel FED (Field Emissive Displays) Small CRT's (Cathode Ray Tubes) Commercial and Military Avionics A series of miniature high voltage connectors for applications where space is limited HV performance in a small lightweight connector Operating voltages up to 12 KVDC Operation to 100,000 ft. [30,480 m] altitude Lead wire remains flexible to - 67F [-55C] Color coded for easy identification Leads are available with silicone, TEFLON or silicone coated TEFLON Connector is fully insulated Connectors are available with 26 thru 22 AWG wire Materials Approvals Molded silicone rubber Thermoset and thermoplastic polymers Socket contacts size 22 per MIL-C39029 size 22 Meets applicable military specifications AMP product specifications listed below Electrical Characteristics Operating Voltage -- up to 12 KVDC Current Rating -- 5 amps max. with 22 GA wire Mechanical Characteristics Small size outside Dia. of .135 [3.43] Leads are preassembled Quick disconnect, push/pull mating Operating Temperature -- -67F to +257F [-55C to +125C] Technical Documents 135 Series (.135 [3.43] Dia.) -- 108-1788 170 Series (.179 [4.55] Dia.) -- 108-1802 240 Series (.240 [6.10] Dia.) -- 108-1853 Surface Mount/Plug Assembly -- 108-1880 1, 2, and 3 Position -- 108-1812 TEFLON is a trademark of E. I. DuPont de Nemours and Company. 6-46 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Micro-Miniature Connectors and Cable Assemblies (Continued) 170 Series A Product Specification -- 108-1802 Operating Voltage -- 6 KVDC Test Voltage -- 10 KVDC at 10,000 feet [3,046 m] and -67F to +257F [-55C to +125C] Durability -- 50 matings and unmating Silicone Rubber Silicone Rubber O .098 [2.49] Size 22 Socket Contact Size 22 Pin Contact Wire Color 24 AWG Silicone Coated TEFLON Red 12.5 .12 317.5 3.0 1218147-1 24 AWG Corona Resistant TEFLON Yellow 18.5 .12 469.9 3.0 1218149-1 Dim. A 18.5 .12 469.9 3.0 1218150-1 Dim. A Plug Part Number 448660-1 (straight) 5-448660-1* 448660-2 (straight) .25 .06 [6.4 1.5] A .57 [14.5] Receptacle Dim. A Part Number 12.0 .12 1218148-1 304.8 3.0 48.0 .48 1218148-2 1219.2 12.2 Plug Part Number Wire Description O .240 [6.10] 7.0 .025 177.8 6.4 72.0 1.0 1828.8 25.4 Silicone Rubber Plug 6 LGH High Voltage Connectors *RoHS compliant Part Number. 72.00 .72 [1828.8 18.29] .69 [17.5] .25 .06 [6.4 1.5] O .17 [4.3] .63 [16.0] Receptacle Plug 240 Series Product Specification -- 108-1853 Operating Voltage -- 12 KVDC Test Voltage -- 18 KVDC at sea level 70,000 feet [21,336 m] and -67F to +257F [-55C to +125C] A O .17 [4.3] .71 [18.0] O .240 [6.10] Receptacle Part Number 448658-1 RoHS Part Number 5-448658-1 O .240 [6.10] .560 [14.20] O .240 [6.10] Silicone Rubber .445 [11.30] .200 [5.08] .330 [8.38] .400 Max. [10.16] .300 [7.60] 6.00 0.25 [152.4 6.40] O .240 [6.10] 6.00 0.25 [152.4 6.40] Glass Filled Epoxy Silicone Rubber 0.25 0.06 [6.40 1.50] Receptacle (Right-Angle) Part Number 448659-1 .030 [0.76] Silicone Molding Compound 0.25 0.06 [6.40 1.50] Plug (Right-Angle) Part Number 448661-1 Receptacle Housing Part Number 1484882-1 TEFLON is a trademark of E. I. DuPont de Nemours and Company. 6-47 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Micro-Miniature Connectors and Cable Assemblies (Continued) Surface Mount/ Plug Assembly Product Specification -- 108-1880 Operating Voltage -- 7 KVDC Test Voltage -- 13 KVDC at 20,000 feet [6,096 m] at -13F to +167F [-25C to +75C] and 3 KVDC at 70,000 feet [21,336 m] at -67F and 257F [-55C and 125C] Dim. A 10.0 254.0 6.63 168.4 8.0 203.2 4.0 101.6 O .250 [6.35] .600 Ref. [15.24] Socket Contact Housing Silicone Rubber Part Number O .145 Typ. [3.68] 22 AWG Silicone Insulated Wire 1218134-1 O .090-.096 [2.29-2.44] .12 A [ 3.0] .28 .425 [7.1] [10.79] Ref. .710 .015 [18.03 0.38] O .030 [0.76] .250 [6.35] O .135 [3.43] .250 [6.35] .020 Typ. [0.51] Contact Pin 1218134-2 Receptacle, Surface Mount Glass Filled Epoxy, Black Part Number 1218055-1 RoHS Part Number 5-1218055-1 Plug Right-Angle Silicone 1218134-3 1218134-4 Receptacle, Surface Mount PPS Thermoplastic Polymer, Brown Part Number 1218055-2 RoHS Part Number 5-1218055-2 1, 2 and 3 Position 3-Position Connectors Product Specification -- 108-1812 Operating Voltage -- 7.5 KVDC Test Voltage -- 12 KVDC at 10,000 feet [3,048 m] and 5F to +185F [-15C to +85C] .100 Blend Radius [2.54] 3 Plcs Socket Contact Green Yellow Blue Housing Silicone Rubber Plug Dim. A 12 305 16 406 12 305 18 457 48 1219 Receptacle Wire Color Part Number Brown Brown Brown 863743-1 Dim. A 12 305 18 457 24 610 48 1219 863743-2 862424-1 Green Yellow Blue 862424-2 Part Number 862425-1 862425-2 862425-3 862425-4 862424-4 6-48 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Micro-Miniature Connectors and Cable Assemblies (Continued) 1, 2 and 3 Position (Continued) 2-Position Connectors Product Specification -- 108-1812 Operating Voltage -- 7.5 KVDC Test Voltage -- 12 KVDC at 10,000 feet [3,048 m] and -5F to +185F [-15C to +85C] Receptacle Plug Part Number Dim. A 12 305 16 406 18 457 24 610 48 1219 Part Number Dim. A 12 305 16 406 18 457 24 610 48 1219 866559-1 866559-5 866559-2 866559-3 866559-4 866196-1 866196-5 866196-2 866196-3 866196-4 6 LGH High Voltage Connectors 1-Position Connectors A .50 [ 12.7] A Plug Dim. A 15 381 30 762 36 914 36 914 6 152 40 1016 .50 [ 12.7] Receptacle Wire Color Part Number White 867823-1 White 867823-2 Green 867823-3 White 867823-4 White 867823-5 White 867823-6 Dim. A 24 610 24 610 6 152 40 1016 Wire Color Part Number White 867824-1 Green 867824-2 White 867824-3 White 867824-4 6-49 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Medical Receptacles (Used Primarily for Patient Monitoring) Product Facts n Quick connect/disconnect n 6 and 7 position connector n n n n n n n n n n Mates to standard medical cable interface Operating Voltage -- up to 5,000 volts DC Operating Temperature -- -5F to 185F [-15C to 85C] Operating Current -- 10 Amps max. Accepts AMP Multi-Mate Pins and Sockets (size 16) Four hole flange mount Housings made from UL 94V-0 polyester material Different colors available Polarized for proper mating of connector halves Tyco Electronics does not manufacture mating plugs or cable assemblies for these receptacles The AMP line of LGH high voltage products is meeting today's need for medical instrumentation connectors and is prepared for tomorrow's medical breakthroughs. Typical Applications In use today in a wide variety of medical monitoring equipment, this versatile LGH circular connector offers the industry a wide choice of application options. n n Medical monitoring equipment n Mates with "standard" medical cable assemblies Versatility Choice of crimp or posted, size 16 gold over nickel plated contacts n Flange mounted for easy installation n Polarized for safe, positive mating n Housings available in choice of colors to meet your application 6-50 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Medical Receptacles (Used Primarily for Patient Monitoring) (Continued) 7 Position Housing only no contacts 1.18 .03 [29.97 0.8] Typ. .970 Ref. [24.38] .906 .010 [23.01 0.25] Typ. 6 Position Socket contacts with .025 [0.63] Square Posts Housing Color Black Special Aqua Blue* .680 .010 [17.20 0.25] O .875 .010 [22.23 0.25] 1.188 .031 [30.02 0.79] 2 Plcs. Typ. 443065-3 *PMS (Pantone Matching System) #3145 Uncoated. .970 Ref. [24.13] .677 .010 [17.20 0.25] Part Number 443065-1 .270 .030 [6.86 0.76] .906 .005 O .875 Ref. [23.01 0.13] [22.22] 2 Plcs. Typ. O .745 .010 [18.92 0.25] Part Number 447913-1 RoHS Part Number 5-447913-1 6 Position Pin contacts with .025 [0.63] Square Posts 1.03 Typ. [26.20] 2 Plcs. .812 [20.62] 2 Plcs. Typ. 1.125 [28.58] .44 [11.2] .005 O .120 +- .001 0.13 [3.05 +- 0.03 ] 4 Plcs. Typ. .125 [3.17] .370 .030 [6.86 0.76] O .75 [19.1] O .875 [22.22] 6 1.18 Typ. [30.0] 6 Position 14S-6S .005 O .120 +- .001 + 0.13 [3.04 - .003 ] .906 .005 [23.01 0.13] Typ. LGH High Voltage Connectors Part Number 447914-1 RoHS Part Number 5-447914-1 O .495 [12.57] O .875 .010 [22.23 0.25] O .745 .010 [18.92 0.25] .567 .010 [14.40 0.25] .964 .010 [24.49 0.25] .677 .010 [17.20 0.25] Part Number 449652-1 1.18 .03 [29.97 0.8] 6 Position MS3102A-14S-6S Configuration .677 .010 [17.20 0.25] .906 .010 [23.01 0.25] Typ. O .875 .010 [22.23 0.25] .567 [14.40] .960 Ref. [24.38] Part Number 864900-1 RoHS Part Number 5-864900-1 (Supplied with Contacts) 6 Position Special 4mm Recess 1.188 .031 [30.02 0.79] 2 Plcs. Typ. .005 O .120 +- .001 0.13 [3.05 +- 0.03 ] 4 Plcs. .906 .005 [23.01 0.13] 2 Plcs. Typ. .970 Ref. [24.13] .157 [4.00] O .875 [22.22] Ref. Part Number 864900-2 (Supplied without Contacts) .677 .010 [17.20 0.25] O .745 .010 [18.92 0.25] Part Number 1218081-1 6-51 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors 9 Position LGH MATE-N-LOK Style Connectors + .039 1.339 - .000 Receptacle Kit .630 Min. [16.00] + 1.00 [34.00 - 0.00 ] Keying Pin (Short) Part Number: 443359-2 .039 .689 -+ .000 1.00 [17.50 -+ 0.00 ] .295 Min. [7.50] .669 [17.00] 2 Plcs. .142 Max. [3.61] Typ. Rad. Keying Pin (Long) Part Number: 443359-1 1.457 [37.00] O .104 9 Plcs. [2.65] Wire Entry Contact Part Number 203816-6 .835 [21.20] 1.248 [31.70] 1.319 [33.50] Part Number 443160-1 Color: Pale Blue 1.240 [31.50] Plug Kit O .150 [3.80] 9 Plcs. Wire Entry 1.720 [43.70] Ref. Technical Documents Instruction Sheets -- 408-3382 408-4436 408-4368 Design Objective -- 108-1711 Application Specification -- 114-1110 1.339 [34.00] 1.362 [34.60] Keying Pin (Short) Part Number: 443359-2 .559 [14.20] Contact Part Number: 203802-6 Keying Pin (Long) Part Number: 443359-1 Part Number 443161-1 Color: Pale Blue Strain Relief Kit #4 Self-Tap Screw Part Number: 203808-4 Ferrule Part Number: 2-323934-2 1.358 .004 [34.50 0.10] Strain Relief Insert 1.240 .098 [31.50 2.50] 1.827 Max. [46.40] .157 .019 [4.00 0.50] #22 AWG Wire Strain Relief Cover O .047 Ref. [1.20] Term-Foil Connector Braid .783 [19.90] Ref. 2.244 [57.00] Part Number 443162-1 6-52 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Various Specials Product Facts 6 Position LGH Connector n n n n n n Laser gyro inertial reference systems application Extremely rugged construction High flexibility silicone leads Size 22 contacts No adhesives or potting materials used 10,000 volts DC max. operating voltage 3 Position LGH Compact Flange Mounted Connector n n n n n Military counter measure systems application Missile guidance systems application Ultra small diameter silicone coated TEFLON wire insulation 6 Size 22 contacts LGH High Voltage Connectors n 6 Position LGH Connector Plug is available as a kit or with flying leads 5,000 volts DC max. operating voltage 3 Position LGH Connector 6 Position LGH Connector brings high voltage to the circuit board 6 LGH leads, insert molded into a glass epoxy housing with a sturdy, center male screwlock form the plug of this extraordinary printed circuit connector system. 3 Position LGH Compact Flange Mounted Connector Three molded in flying leads in an extremely tough liquid crystal polymer flanged housing make up the receptacle of this compact high performance high voltage connector. Performance Specifications Operating Temperature Range -- -67F to +257F [-55C to +125C] Operating Altitude Range -- Sea level to 70,000 ft [21336 m]. Operating Current -- 5 amps max. Polarized interface to assure correct mating TEFLON is a trademark of E. I. DuPont de Nemours and Company. 6-53 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Various Specials (Continued) 6 Position, 10 KVDC Receptacle, with LGH 1/2 L and LGH 1/2 Positive Stop Leads 19.00 .50 [482.6 12.7] 18.00 .50 [457.2 12.7] 14.00 .50 [355.6 12.7] .780 [19.81] Coupling Cap .640 [16.26] Silicone Mldg. Compd. LGH 1/2 L Lead 3 Req'd. Size 22 Sockets 6 Req'd .89 [22.6] 3 Plcs. Slotted Spring Pin 1.772 [45.01] 6-32UNC Jackscrew Washer LGH 1/2 Lead 3 Req'd. #20 AWG Wire O .155 [3.94], 6 Req'd Silicone Insulated Color: White .53 3 Plcs. [13.5] 13.00 .50 [330.2 12.7] 17.00 .50 [431.8 12.7] 20.00 .50 [508.0 12.7] Part Number 446775-1 2.670 .010 [67.82 0.25] 6 Position, Rectangular Receptacle 2.264 .006 [57.51 0.15] Pin Contact, Size 22 O .165 2 Plcs. [4.19] #6-32 Threaded Insert 1.750 .002 [44.45 0.05] .55 .01 [14.0 0.3] Receptacle Housing .750 .010 [19.05 0.25] .595 .002 [15.11 0.05] .017 .003 Typ. [0.43 0.08] .200 .010 [5.08 0.25] .125 .010 [3.17 0.25] Part Number 446947-1 6-54 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Various Specials (Continued) 3 Position Receptacles .235 .010 [5.97 0.25] .575 [14.61] A .050 [ 12.7] Position #1 Ref. Dim. A 24.00 609.6 18.50 469.9 Position #2 Ref. .952 .020 [24.18 0.51] Position #3 Ref. .188 [4.78] O .096 [2.44] 2 Plcs. Size 22 Pin Contact .360 .020 [9.14 0.51] .135 .010 [3.43 0.25] Part Number 443915-1 443915-2 #24 AWG Silicone Coated FEP TEFLON, Red Part Numbers 443915-1, -2 3 Position Plug .755 [19.18] .200 [5.08] Position #1 Ref. .655 [16.63] A Dim. A 24.00 609.6 48.00 1219.2 .50 [ 12.7] Position #2 Ref. .540 [13.72] Position #3 Ref. Socket Contact Size #22 .255 3 Plcs. [6.48] Part Number 443916-1 443916-2 #24 AWG 6 Part Numbers 443916-1, -2 LGH High Voltage Connectors 3 Position Plug Kit with 3 Size 22 Socket Contacts .655 [16.63] .222 [5.64] .540 [13.72] .255 3 Plcs. [6.48] .755 [19.18] Part Numbers 446900-1 and 446900-2 with Slot 3 Position Receptacle .235 .010 [5.97 0.25] .575 [14.61] Pin #1 Green Marker Black Marker Pin #2 Red Marker .952 .020 [24.18 0.51] Pin #3 O .096 [2.44] 2 Plcs. 10.50 .50 [266.7 12.7] .360 .020 [9.14 0.51] .50 .10 [12.7 2.5] Size 22 Pin Contact #24 AWG Silicone Coated FEP TEFLON Part Number 443815-1 TEFLON is a trademark of E. I. DuPont de Nemours and Company. 6-55 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Various Specials (Continued) Printed Circuit Board Receptacles Product Facts n n n n n Molded epoxy housings per MIL-M-24357 (GEI-5) Small, lightweight, leakproof 10 KV, LGH 1/2 Part Number 866803-1 (with mounting holes) Part Number 866804-1 (with threaded mounting holes and potting shell) 15 KV, LGH 1/2L Part Number 866806-1 (with mounting holes) Part Number 866805-1 (with threaded mounting holes and potting shell) 20 KV, LGH 1 Part Number 830632-3 (with mounting holes) Multiple Receptacle with Integral, Molded Flange for Bulkhead Applications (Gold Pins) Single, Part Number 867606-4 Dual, Part Number 861662-4 Triple, Part Number 861660-4 Quadruple, Part Number 861658-4 Quintuple, Part Number 861657-4 6-56 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Various Specials (Continued) CRT Lead Assemblies J1-21, 10 KV, LGH 1/2 Part Number 848816-2 J1-21, 25 KV, LGH 1L 1.31 [33.27] .74 [18.80] 1.56 [39.63] J1-21, 20 KV, LGH 1 126.00 1.00 [3200.4 25.4] 1.72 [43.7] 3.35 .13 [85.1 3.3] Part Number 846977-8 1-846977-1 Part Number 6 848588-7 848588-1 LGH High Voltage Connectors Assembly Length 6 152.4 12 304.8 18 457.2 24 609.6 36 914.4 48 1219.2 Part Number 848588 J1-21, CRT, LGH 1L Assembly Length 12 304.8 18 457.2 848588-4 848588-2 848588-3 848588-8 1.69 Ref. [42.9] O 1.56 [39.6] #16 AWG Silicone Insulated Lead Wire Shields Contact To Mate With Jedec C. R. Tube Cap J1-21 20.00 .25 [508.0 6.4] 6.00 .25 [152.4 6.4] #20 AWG TEFLON Covered Wire Typ. (Black) Part Number 867615-2 TEFLON is a trademark of E. I. DuPont de Nemours and Company. Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in lengths and material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult Tyco Electronics. 6-57 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Various Specials (Continued) CRT Lead Assemblies (Continued) J1-22, 10 KV, LGH 1/2 Right-Angle Assembly Length 12 304.8 18 457.2 24 609.6 Part Number 846556 Part Number 846556-3 846556-5 846556-4 J1-22, 15 KV, LGH 1/2L Part Number Assembly Length 12 304.8 18 457.2 862345-2 862345-1 Part Number 862345 J1-22, 20 KV, LGH 1 Assembly Length 12 304.8 18 457.2 Part Number 849424-7 849424-4 5-849424-4* *RoHS compliant Part Number. Part Number 849424 J1-22, 50 KV, LGH 4 A 2.00 [50.80] Molded Boot Silicone Rubber .81 .09 [20.6 2.3] O .48 .02 [12.2 0.5] 1.53 .09 [38.9 2.3] Part Numbers 868373-1, -2 Assembly Length 36.0 .36 914.4 9.1 24.0 .36 609.6 9.1 TEFLON is a trademark of E. I. DuPont de Nemours and Company. Part Number 868373-1 868373-2 Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in lengths and material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult Tyco Electronics. 6-58 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Various Specials (Continued) CRT-Base Connectors Product Facts n n n n n n n n Base connections without potting Right-angle and straight connections available One-piece molded construction Environmentally sealed for trouble-free performance Operates at rated DC voltages at 70,000 ft. [21,336 m] Operating temperature range: -67F to +257F [-55C to +125C] Withstands shock tests per MIL-STD-202, Test Method 102, Condition C Excellent system serviceability n High reliability n Fully tested harnesses n Lower applied cost by particular applications, and a molded boot design which promotes dust and moisture resistance over a long operational life span. The versatility of the connector design allows customers to purchase either fully wired connectors, or connectors which can be terminated and potted at 6 their plant. Currently, LGH molded silicone rubber CRTbase connectors are available for a variety of standard 9, 12 and 14 pin tubes. Options include a choice of wire, both low and high voltage, as well as the direction of wire exiting from the connector. Each harness is fully tested prior to shipment. LGH High Voltage Connectors AMP molded silicone rubber CRT-base connectors are designed to better eliminate the hand wiring approach for CRT-base connections. These connectors offer greater system serviceability and feature highly reliable performance with complete versatility. They have integrally molded high and low voltage leads, as dictated In addition to the connectors listed here, Tyco Electronics can furnish a wide variety of CRT-base connectors. Consult Tyco Electronics for details. 6-59 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Various Specials (Continued) CRT-Base Connectors (Continued) 9 Position CRT-Base Connector Part Number 862481-1 This connector is one of many available from Tyco Electronics for mating with standard JEDEC tube base E9-37. Typical Right-Angle Lead Exit CRT-Base Connector Silicone 60 [1524] 50 [1270] 22 AWG [0.2 mm2] wire with Type EE TEFLON Insulation (600 V) 60 [1524] Molded Silicone Rubber Cap 1.75 [44.45] 60 [1524] 60 [1524] 14 [355.6] 1.80 [45.72] B6-63 -- Part Number 867121-1 This connector is typical of those available from Tyco Electronics for mating with standard JEDEC tube base B5-57, B6-63, B7-51, B10-75, and B12-43. 11 Position CRT-Base Connector O .790 [20.06] TEFLON is a trademark of E. I. DuPont de Nemours and Company. Part Number 443118-2 This connector is one of several available from Tyco Electronics for mating with standard JEDEC tube base B9-290. In addition to the connectors listed here, Tyco Electronics can furnish a wide variety of CRT-base connectors. Consult Tyco Electronics for details. 6-60 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Various Specials (Continued) Rack and Panel Connectors Product Facts n 10 KVDC rating up to 10,000 feet [3,048 m] (continuous) n Extremely compact n All plastic design n n n n n n n n Provides highly reliable drawer-type connections Low insertion and extraction forces Hipot -- 20 KVDC at sea level, two minutes Pins and sockets (10-amp rating) are recessed for maximum safety; will accept conductor sizes to 16 AWG [1.25 mm2] Hermetically sealed version available for soldering to metal bulkhead on single pin connector Available with or without leads No tools required for field use Can be readily adapted for in-line splice applications This AMP High Voltage Connector family is specifically designed for military applications. It is extremely compact and has a continuous 15 KVDC rating from sea level to an altitude of up to 10,000 feet [3,048 m]. The connector assembly is a rack and panel type especially suited for drawer mounting or free-hanging plug applications. It incorporates many design features for electrical, mechanical and environmental integrity. Such features include: use of a tapered plug to make exact alignment unnecessary; recessed pin and socket contacts to better prevent high voltage exposure; and a resilient silicone rubber "O" ring in the receptacle for an interfacial seal for the mated connector. Plug and receptacle housings are molded from durable glass epoxy; pin and socket contacts are made of fine grade brass, gold plated in the mating areas for maximum conductivity. The solder eyelets are capable of accommodating leads with conductor sizes up to 16 AWG [1.25 mm2]. 6 Materials Housings -- Molded glass epoxy per MIL-M-24325 (Ships), GEI-5 Pin and Socket Contacts -- Brass; gold plated per MIL-G-45204 Solder Eyelets -- Pre-tinned per MIL-T-10727 "O" Ring (Receptacle Only) -- Silicone Rubber Retaining Ring (Receptacle Only) -- Stainless steel per MS 16624 LGH High Voltage Connectors n Housings can be molded from a variety of materials To meet customer's exact requirements, we can supply the High Voltage Rack and Panel Connectors with or without leads. Also, because of the basic design of the connectors, slight modifications can be made for in-line space applications. 6-61 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Various Specials (Continued) Rack and Panel Connectors (Continued) Single Pin Receptacle Standard Part Number 859111-1 Hermetic Part Number 862123-1 Plug Standard Part Number 859113-1 Hermetic Part Number 862124-1 Four Pin Plug Part Number 862908-1 Receptacle Part Number 862909-1 Six Pin Plug Part Number 862672-1 Receptacle Part Number 862536-1 Notes: 1. If bulkhead and mounting hardware are metallic and at ground potential, provisions must be made to protect the back end of the receptacle against arc-over and breakdown. 2. Connectors are available with or without leads. Leads can be furnished in virtually any length, with various insulation materials, in either standard white or a variety of optional colors, and with conductor sizes to 16 AWG [1.25 mm2]. For the High Voltage Rack and Panel Connector to meet your specific requirements, consult Tyco Electronics. 6-62 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Various Specials (Continued) Heavy Duty (VRL) RFI-Shielded Lead Assemblies and Receptacles Product Facts n Extremely rugged design n Fully shielded against RFI n n n Operating and storage temperature range: -67F to +257F [-55C to +125C] Meets wide range of military requirements Metal housings can be readily altered to meet a wide variety of mounting and operational requirements LGH Connector Series 1/2 L 15 KVDC 1L 25 KVDC 4 50 KVDC Length 6 152.4 12 304.6 18 457.2 36 914.4 12 304.6 24 609.6 36 914.4 12 304.6 24 609.6 36 914.4 48 1219.2 ratings as the corresponding standard LGH connector series when properly mated. VRL cable assemblies feature the integrally molded end to provide positive mating and an excellent seal. They are completely shielded for RFI when mated with the appropriate receptacle. The receptacles are of the molded glass epoxy type Lead Assemblies Single End Double End 862485-8 862485-3 Jam Nut with a protective metal shroud that is hermetically sealed between plastic and metal. These receptacles mate with the single-end ruggedized lead assemblies shown in the same series. Special designs also are available upon request if the standard VRL lead assembly and receptacle designs will not fulfill your immediate needs. 6 LGH High Voltage Connectors Versatile ruggedized LGH High Voltage Lead Assemblies and Receptacles are designed specifically for use where vibration, shock and handling conditions exist and are ideally suited for both industrial and military applications. This line of lead assemblies and receptacles carries the same voltage, current and altitude Receptacles Square Flange Dimensions -- 862294-4 -- 862294-3 -- 1-862294-0 862484-7 862444-3 862484-4 -- 862484-8 -- 863124-1 863254-1 863124-2 863254-3 863124-3 -- -- 863254-4 5-863254-4* 862295-1 862363-1 1/2-28 UNEF Thread .60 [15.24] Behind Panel .98 [24.89] Overall Length 862443-1 5-862443-1* 862362-1 5/8-18 UNEF Thread 1.10 [27.94] Behind Panel 1.84 [46.74] Overall Length 863125-1 863253-1 1-3/16-18 UNEF Thread 1.55 [39.37] Behind Panel 2.15 [54.61] Overall Length *RoHS compliant Part Number. 6-63 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Various Specials (Continued) Field Installable Connectors C Kits for TEFLON Insulated Wire E Socket B A TEFLON Washers D Standard Molded End C E Socket B A Positive Stop Ferrule D Positive Stop Molded End Connector Description LGH 1/2 I .53 13.5 B Dimensions C D .49 12.5 .38 9.7 2.00 50.8 E .160 40.6 LGH 1/2 LI .89 22.6 .49 12.5 .38 9.7 2.00 50.8 .160 40.6 LGH 1 I .88 22.4 .81 20.57 .50 12.7 3.00 76.2 .280 71.1 LGH 1 LI TEFLON is a trademark of E. I. DuPont de Nemours and Company. A 1.69 42.9 .81 20.57 .50 12.7 3.38 85.9 .280 71.1 Wire Diameter .107-.113 2.72-3.37 .081-.087 2.06-2.21 .107-.113 2.72-3.37 .107-.113 2.72-3.37 .155-.165 3.94-4.19 .200-.210 5.08-5.33 .122-.132 3.10-3.35 .155-.165 3.94-4.19 Part Numbers Molded End Positive Stop 861076-1 -- 861076-2 -- -- 862514-1 -- 862515-1 -- 862128-1 -- 862128-2 -- 862128-3 -- 862518-1 Note: These connectors mate with standard LGH receptacles. Recommended cable is W.L. Gore High Voltage Wire or equivalent. 6-64 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors Accessories Removable Cap Kits Removable Caps These kits provide a quick and easy means of replacing damaged caps on standard LGH molded-end lead assemblies. Removing leads from bulkheads, enlarging holes in bulkheads or disconnecting leads from potted connections is unnecessary. Simple disconnection of the lead with the damaged cap is the only required step before installing the replacement. These cap kits also can be useful for applications which require threading leads through small openings in bulkheads, as illustrated at right. Dirt-Protective Caps LGH Series A .50 12.7 .62 15.75 1/2 I 1/2 LI 1I 1 LI Dimensions B .50 12.7 .75 19.05 Kit Part Number C .28 7.11 .44 11.18 849275-1 Thread Size Part Number 5/16-32 (M) 850512-1 1/2-20 (M) 850513-1 3/4-16 (M) 850514-1 1-14 (M) 850515-1 849267-1 Glass-Epoxy Cap Molded glass-epoxy caps meet specifications for MIL-M-24325 (Ships), GEI-5. Dimensions L D .25 .44 6.35 11.18 .50 .63 12.7 16 .56 1.12 14.22 28.45 .56 1.37 14.22 34.8 LGH Series 1/2 I 1/2 LI 1I 1 LI 2I 4I 6 LGH High Voltage Connectors These caps protect LGH receptacles against damage to the threads and provide protection against accumulation of foreign matter on the insulator barrel and male contact. They are especially useful when receptacles are being shipped or stored. Aluminum Cap Aluminum caps, anodized black per MIL-A-8625, Type I, has an attached retaining chain. A silicone rubber gasket within provides a moisture and dust-proof seal. These protective caps do not replace caps provided with LGH lead assemblies. LGH Series 2I 4I Arcing-Protective Caps L .71 18.03 .76 19.3 Dimensions D .91 23.11 1.21 30.73 Q 4.00 101.6 4.00 101.6 Thread Size Part Number 3/4-16 849775-2 1-14 849768-2 Arcing-Protective Cap A multiple output power supply with vacant receptacles can be operated safely at high altitudes without fear of breakdown if floating receptacles are sealed with protective caps shown here. LGH Series 1/2 I 1/2 LI 1I 1 LI 2I 4I L .25 6.35 .50 12.7 .56 14.22 .56 14.22 Dimensions D O.D. .44 .28 11.18 7.11 .62 .44 15.75 11.18 1.12 .69 28.45 17.53 1.37 .94 34.8 23.88 I.D. .14 3.56 .23 5.84 .50 12.7 .75 19.05 Thread Size Part Number 5/16-32 849055-1 1/2-20 849252-1 3/4-16 849253-1 1-14 849254-1 6-65 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 LGH High Voltage Connectors LGH Product Worksheet for Ordering Custom Designs 1. Customer name and location 2. Military application? Commercial application? 3. Voltage: Working DC AC Test (High Potential) DC AC If AC, what frequency? Hz. If pulsed DC, what repetition rate and duty cycle? 4. Current 5. Temperature: Operating Storage 6. Environment: Air C min. C max. C min. C max. Oil (specify type) Water/humidity Chemical Other (explain) 7. Altitude: Operating Storage 8. Hermetic seal required? If yes, specify leakage rate: ppm 9. What other mechanical or electrical features are required? 10. Plating desired? 11. Is a customer specification or drawing attached? If not, what dimensional restrictions apply? 12. Number of mating cycles needed: 13. For quoting purposes, what is the initial order quantity? Quantity for first year? Quantity for second year? 14. When are initial parts required? 6-66 Catalog 1308940 Revised 8-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341